STEPHENS PIPE & STEEL LLC

USDOT 280534 Active CORPORATION PRIVATE PROPERTY Satisfactory rated CORPORATION Company officer: TERRY STEPHENS General Freight Metal Sheets / Coils / Rolls Logs / Poles / Beams / Lumber Building Materials Based in RUSSELL SPRINGS, KY Grade B · 79
Brokers & shippers · booking check

Book with caution — review signals below

No hard OOS / revoked / uninsured blocker, but elevated risk signals need a human look before booking.

Caution
Review these
  • OOS rate worse than size peers Driver and/or vehicle out-of-service rate is above the peer median.
  • 1 fatality on crash record 153 FMCSA-reportable crashes on file. Details →
On file
  • Satisfactory FMCSA safety rating
Org: CORPORATION
Company officer: TERRY STEPHENS
Cargo: General Freight, Metal Sheets / Coils / Rolls, Logs / Poles / Beams / Lumber, Building Materials
Built for brokers and shippers deciding whether to tender. Always confirm on FMCSA SAFER and L&I before booking — TruckCodex mirrors public filings and can lag by up to a day.
Plain-text risk summary (print / paste)
TruckCodex risk summary — STEPHENS PIPE & STEEL LLC (USDOT 280534)
Verdict: CAUTION
Book with caution — review signals below
No hard OOS / revoked / uninsured blocker, but elevated risk signals need a human look before booking.

Authority / census status: Active
Officer(s): TERRY STEPHENS (Company officer)
Organization: CORPORATION

Blockers:
  (none)

Cautions:
  • OOS rate worse than size peers — Driver and/or vehicle out-of-service rate is above the peer median.
  • 1 fatality on crash record — 153 FMCSA-reportable crashes on file.

On file:
  • Satisfactory FMCSA safety rating

Source: https://truckcodex.com/usdot/280534/
As of: Jul 19, 2026
Always confirm on FMCSA SAFER and L&I before tendering — TruckCodex mirrors public filings and can lag by up to a day.
TruckCodex · compliance grade

Compliance grade B

Composite of 4/5 scored components (mean 79/100). Expand for per-signal evidence. Heuristic — not an FMCSA rating or legal advice.

B confidence 80% · 4/5 signals
Authority / census
Active · 100/100

Active census status with no OOS order or revoked authority on file.

Insurance / BIPD
NR

Insurance/BIPD signal not resolved for this carrier.

NR reason: No active policies and no uninsured flag to score against.

OOS vs peers
Riskier than peers · 15/100

Driver OOS 3.4% vs peer median 1.4% (worse). Vehicle OOS 21.2% vs peer median 17.5% (worse). n=4029 same-size ACTIVE peers.

FMCSA safety rating
Satisfactory · 100/100

Official FMCSA Satisfactory safety rating.

Insurance-watch tier
Not on watch · 100/100

No BMC-91 insurance-lapse watch classification on file for this USDOT.

TruckCodex compliance grade from authority, BIPD, peer OOS, FMCSA safety rating, and insurance-watch signals. Not legal advice. See methodology. Booking triage on this page: Caution.

Operating authority

No authority breakdown on file.

Insurance

No active policies on file.

BOC-3 agent

No BOC-3 filing on file.

Company profile

Company details
USDOT 280534
In FMCSA records since Oct 22, 1986 (~39y)
Entity CORPORATION
Business org CORPORATION
Company officer TERRY STEPHENS
Operation PRIVATE PROPERTY
Cargo carried
General Freight, Metal Sheets / Coils / Rolls, Logs / Poles / Beams / Lumber, Building Materials
Fleet size 210 units
Drivers 123
Annual mileage 10,212,890 mi
Contact & address
Physical
2224 E HWY 619
RUSSELL SPRINGS, KY 42642
Mailing
PO BOX 618
RUSSELL SPRINGS, KY 42642
Registration & safety rating
USDOT 280534
In FMCSA records since Oct 22, 1986 (~39y)
Entity CORPORATION
Operation PRIVATE PROPERTY
Annual mileage (MCS-150) 10,212,890 mi
Safety Rating Satisfactory
vs. National Average
Vehicle OOS Rate 21.2% vs 23.4% -2.2 pts
Driver OOS Rate 3.4% vs 6.7% -3.3 pts
Violations per Inspection 0.77 vs 1.80 -1.03
Peer tier (large fleets (101-1,000 power units)) median OOS rate: 19%
FMCSA cargo filing (BMC-34/83)

No active FMCSA cargo filing on file.

FMCSA L&I filing evidence — not a shipper certificate of insurance (COI). Cargo (BMC-34) is primarily an HHG / household-goods requirement; general freight carriers often have none.

Fleet details (MCS-150)

Vehicle type Owned Term leased Trip leased
Truck tractors 126 3 0
Trailers 388 0 0
Trucks 81 0 0

Self-reported on the carrier’s Form MCS-150 (FMCSA Company Census).

Accident reports (24 months)

All 153 crashes →
Last 6 months 6–12 months 12–24 months Total
Fatalities 0 0 0 0
Injuries 2 0 1 3
Tow-away 1 1 5 7
Crash reports 1 1 5 7

Reportable crashes from FMCSA MCMIS for the trailing 24 months. Counts may differ slightly from SAFER due to reporting lag.

Inspections (24 months)

All 585 inspections →
Driver Vehicle Hazmat
Inspections 349 349 0
OOS inspections 10 53 0
OOS percentage 2.87% 15.19%
National average 6.67% 22.26% 4.44%

Roadside inspections in the last 24 months. National averages are FMCSA MCSAP reference rates (driver ~6.7%, vehicle ~23.4%, hazmat ~4.4%).

Power Units
210
Drivers
123
Inspections
585
FMCSA roadside history on file
OOS Rate (peak)
21.2%
driver or vehicle, whichever higher
Crashes (24m)
7
153 all-time
Authorities
0
Carrier analysis & narrative context SEO summary, status notes, AI overview, and safety profiles

STEPHENS PIPE & STEEL LLC is a corporation based in RUSSELL SPRINGS, KY, registered with the FMCSA under USDOT 280534. The carrier is currently active in FMCSA's records, with a safety rating of Satisfactory. MCS-150 self-reporting puts the fleet at 210 power units and 123 drivers, with 585 roadside inspections on file and a peak out-of-service rate of 21.2%. Use this page to verify the carrier's authority and insurance, review its inspection and crash history, and cross-reference live data on FMCSA SAFER before booking a load or onboarding a partner.

Carrier overview

STEPHENS PIPE & STEEL LLC is a large fleet, operating 210 power units and 123 drivers, organized as a corporation, based in Russell Springs, KY. Across 354 roadside inspections in the last 24 months, the fleet recorded a 16.4% out-of-service rate, with 8 reportable crashes. no operating authority record was located.

Inspection profile

354 roadside inspections over the last 24 months, up 82% versus the prior 24 months, concentrated in KY (42) and NC (29), with Level 3 inspections the most common.

Violation profile

16.4% out-of-service rate; led by Vehicle Maintenance (53.4% of violations); top code 392.2 (Operating a CMV while ill or fatigued) cited 19 times.

Fleet profile

The fleet comprises 210 power units (large fleet) and 123 drivers; Kenworth, Peterbilt, and International are the most-inspected makes.

Risk Signals

High OOS rate
Peak OOS rate of 21.2% is well above FMCSA MCSAP national averages (driver ~6.7%, vehicle ~23.4%).

Out-of-Service rate vs same-size peers FMCSA roadside inspections, % placed out-of-service

Compared against 4,029 ACTIVE carriers operating 105–315 power units (±50% of this carrier's 210 unit fleet).

This carrier — Driver OOS
3.4%
Drivers placed out-of-service at roadside inspections
Peer median
1.4%
Median across 4,029 same-size peers
Verdict
Riskier than peers
Delta +2 pts vs peer median (lower is safer)
This carrier — Vehicle OOS
21.2%
Vehicles placed out-of-service at roadside inspections
Peer median
17.5%
Median across 4,029 same-size peers
Verdict
Riskier than peers
Delta +3.7 pts vs peer median (lower is safer)
Inspection Analytics Monthly activity · BASIC mix · state map

Monthly Inspection Activity (24 months)

2024-07 2026-07

Activity by State

States this carrier has been inspected in over the past 24 months.
State Inspections OOS OOS % Last Inspection
Kentucky (KY) 38 7 18.4% May 7, 2026
Tennessee (TN) 32 13 40.6% May 29, 2026
North Carolina (NC) 31 3 9.7% Jul 15, 2026
Maryland (MD) 23 3 13.0% Jun 17, 2026
South Carolina (SC) 21 2 9.5% Jun 29, 2026
Texas (TX) 20 6 30.0% Jul 13, 2026
Missouri (MO) 16 5 31.3% Jul 1, 2026
Ohio (OH) 15 1 6.7% Feb 17, 2026
Georgia (GA) 14 0 0.0% Jun 8, 2026
New York (NY) 13 4 30.8% Dec 11, 2025
Louisiana (LA) 13 0 0.0% Jun 1, 2026
Indiana (IN) 12 0 0.0% Dec 31, 2025
Connecticut (CT) 11 2 18.2% Jul 15, 2026
Florida (FL) 10 0 0.0% Jun 29, 2026
Illinois (IL) 10 1 10.0% Jul 13, 2026
Alabama (AL) 9 1 11.1% Apr 22, 2026
Pennsylvania (PA) 9 1 11.1% Jun 9, 2026
Michigan (MI) 7 4 57.1% Feb 12, 2026
West Virginia (WV) 6 2 33.3% May 12, 2026
Kansas (KS) 5 1 20.0% Apr 9, 2026
US (US) 4 0 0.0% May 7, 2025
Vermont (VT) 4 1 25.0% May 14, 2026
Nebraska (NE) 4 1 25.0% May 22, 2026
Mississippi (MS) 4 0 0.0% Jun 17, 2026
Delaware (DE) 3 1 33.3% Jun 1, 2026
Massachusetts (MA) 3 1 33.3% Jan 13, 2026
Arkansas (AR) 3 0 0.0% Apr 6, 2026
Iowa (IA) 2 1 50.0% Jan 14, 2025
New Mexico (NM) 2 0 0.0% Jan 8, 2026
South Dakota (SD) 2 1 50.0% Jun 15, 2026
Virginia (VA) 2 0 0.0% Mar 3, 2026
Minnesota (MN) 1 0 0.0% Jan 6, 2026
Vehicle Fleet Top makes and models observed in roadside inspections
Make Model Inspections
Kenworth 210
Peterbilt 136
International 114
Transcraft 79
Trail-Eze 74
Great Dane 48
SMS BASIC Scores FMCSA Safety Measurement System per-BASIC scores
BASIC Inspections Serious Measure Percentile Alert As Of
Driver Fitness 9 0.21 0 Jul 13, 2026
Controlled Substances / Alcohol 0 0.00 0 Jul 13, 2026
Hours of Service 20 0.34 0 Jul 13, 2026
Unsafe Driving 43 0.80 1 Jul 13, 2026
Vehicle Maintenance 94 4.30 4 Jul 13, 2026

Higher percentiles indicate worse performance relative to peer carriers. Carriers at or above the FMCSA intervention threshold are marked ALERT.

Recent Inspections (585 rows) View all 585 →
Inspection # Date ▼ State Level Station Vehicle Violations Top Codes OOS
88418456 Jul 15, 2026 CT 3
FREIGHTLINER STRAIGHT TRUCK
1 392.2-SLLS2 No
88414161 Jul 15, 2026 NC 3
INTERNATIONAL STRAIGHT TRUCK
0 No
88422244 Jul 13, 2026 TX 2
PETERBILT TRUCK TRACTOR
0 No
88407997 Jul 13, 2026 IL 2
KENWORTH STRAIGHT TRUCK
2 393.60E-WS, 393.104F4/R No
88293368 Jul 1, 2026 MO 1
KENWORTH TRUCK TRACTOR
2 393.95A4-EEUS, 393.95A4-EENA No
88288126 Jun 29, 2026 FL 3
KENWORTH TRUCK TRACTOR
7 395.24 No
88273452 Jun 29, 2026 SC 1
KENWORTH STRAIGHT TRUCK
1 393.45B2-B-AIR No
88270801 Jun 29, 2026 NC 1
KENWORTH STRAIGHT TRUCK
0 No
88230472 Jun 24, 2026 NC 3
KENWORTH STRAIGHT TRUCK
0 No
88183395 Jun 18, 2026 NC 3
KENWORTH STRAIGHT TRUCK
0 No
88188954 Jun 17, 2026 MO 1
MACK STRAIGHT TRUCK
0 No
88184824 Jun 17, 2026 MS 3
KENWORTH TRUCK TRACTOR
0 No
88179590 Jun 17, 2026 MD 2
FREIGHTLINER TRUCK TRACTOR
1 392.2-SLLEWG3 No
88149981 Jun 15, 2026 SD 2
INTERNATIONAL TRUCK TRACTOR
7 393.75A3-TAOL, 393.95A4-EENA, 395.3A1-HOSPD Yes
88124904 Jun 11, 2026 SC 3
KENWORTH STRAIGHT TRUCK
1 392.2-SLLS1 No
88082436 Jun 9, 2026 PA 3
MACK STRAIGHT TRUCK
0 No
88069279 Jun 8, 2026 GA 3
PETERBILT TRUCK TRACTOR
1 392.2-SLLEWA2 No
88019249 Jun 1, 2026 LA 3
KENWORTH TRUCK TRACTOR
0 No
88017789 Jun 1, 2026 DE 2
KENWORTH TRUCK TRACTOR
1 393.75A3-TAOL Yes
88001699 May 29, 2026 MD 3
KENWORTH TRUCK TRACTOR
0 No
88000788 May 29, 2026 TN 1
INTERNATIONAL STRAIGHT TRUCK
0 No
87987429 May 28, 2026 MO 2
INTERNATIONAL STRAIGHT TRUCK
2 393.110B3-C, 393.75A3-TAOL Yes
87933388 May 22, 2026 NE 2
PETERBILT TRUCK TRACTOR
1 393.75A3-TAOL Yes
87939284 May 21, 2026 TN 3
MACK STRAIGHT TRUCK
0 No
87899942 May 19, 2026 PA 1
INTERNATIONAL STRAIGHT TRUCK
0 No
Recent Crashes (153 rows) View all 153 →
Report # Date ▼ State Fatalities Injuries Tow Hazmat Severity
AL0006652179 May 19, 2026 AL 2 Yes Yes Injury
LA2025154751 Dec 2, 2025 LA 0 0 Yes No Tow
GA0009954472 Jul 1, 2025 GA 0 0 Yes No Tow
VA0251680051 Jun 9, 2025 VA 0 1 Yes No Injury
NC0108026591 Feb 20, 2025 NC 0 0 Yes No Tow
TN0400213011 Jan 28, 2025 TN 0 0 Yes No Tow
IN0904579829 Sep 24, 2024 IN 0 0 Yes No Tow
NC0107782969 Jul 14, 2024 NC 0 6 Yes No Injury
NC0107742890 Jun 6, 2024 NC 0 2 Yes No Injury
VA0241165190 Apr 16, 2024 VA 0 0 Yes No Tow
GA0009393507 Apr 1, 2024 GA 0 1 Yes No Injury
PA403117700X Mar 24, 2024 PA 0 1 Yes No Injury
TN0400049704 Jan 28, 2024 TN 0 0 Yes No Tow
MI0003024698 Oct 24, 2023 MI 0 0 Yes No Tow
MATBC0031545 Oct 2, 2023 MA 0 0 Yes No Tow
IN0904364493 Sep 29, 2023 IN 0 0 Yes No Tow
MS9031230004 Aug 17, 2023 MS 0 0 Yes No Tow
GA0008919075 Feb 27, 2023 GA 0 1 No No Injury
LA0220017607 May 26, 2022 LA 0 2 Yes No Injury
KY0072757825 May 3, 2022 KY 0 0 Yes No Tow
NJ0022529131 Apr 11, 2022 NJ 0 1 Yes No Injury
NY3923170600 Feb 7, 2022 NY 0 0 Yes No Tow
TN0300774975 Jan 27, 2022 TN 0 0 Yes No Tow
GA0008342061 Dec 5, 2021 GA 1 2 Yes No Fatal
FL2468436701 Sep 2, 2021 FL 0 0 Yes No Tow
Top Stations & Violation Codes Where this carrier gets inspected and what they get cited for

Most-Inspected Stations

Station State Inspections OOS
ARDMORE TN TN 15 6
FRANKLIN KY 10 2
MOREHEAD KY 9 1
SEYMOUR IN IN 7 0
LONDON KY 7 5
ROADSIDE AL 6 0
GROVETOWN GA GA 6 0
ROADSIDE OH 5 0
GILES COUNTY SCALES TN 5 4
DANBURY SCALE CT 4 0

Top Violation Codes Cited

Code Description Category Cited OOS
392.2 Violation of Local Laws - Explain: Unsafe Driving 65 0
393.9(a) Inoperable required lamps Vehicle Maintenance 26 3
395.24 HOS (ELD) - ELD form and manner Hours of Service 10 0
393.104(f)(3) Loose or unfastened tiedown. Vehicle Maintenance 8 1
396.3(a)(1) Inspection, repair and maintenance of parts and accessories Vehicle Maintenance 8 3
393.45(d) Brake connections with leaks or constrictions Vehicle Maintenance 7 2
393.75(a)(3) Tire-flat and/or audible air leak Vehicle Maintenance 7 7
393.45(b)(2) Brake hose or tubing chafing and/or kinking Vehicle Maintenance 6 1
393.95(a) No/discharged/unsecured fire extinguisher Vehicle Maintenance 6 0
393.78 Wipers - Inoperative / missing / damaged wipers. Vehicle Maintenance 5 0
Related Records Cross-references to every adjacent page
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How to verify STEPHENS PIPE & STEEL LLC

  1. Verify USDOT and MC numbers match the carrier's documents. Compare the USDOT number and MC docket on this page to the numbers on the carrier's invoice, rate confirmation, or load-board listing. A mismatch between the carrier's claimed numbers and the registered legal name is the single most common red flag.
  2. Check active operating authority and insurance status. Confirm the Authority Records show at least one ACTIVE docket for the type of operation you're booking, and that the Active Insurance card lists a current BIPD/Primary policy. A revoked authority or uninsured carrier cannot legally operate.
  3. Review safety rating and SMS BASIC scores. Check the carrier's FMCSA safety rating (if any) and the SMS BASIC table. A high percentile in any BASIC category — especially Unsafe Driving, HOS, or Vehicle Maintenance — is worth investigating before tendering a load.
  4. Examine inspection and crash history. Open the Inspection History and Crash History subpages for the full record. Look for patterns: repeat OOS findings on the same unit, multiple crashes in a short window, or violations clustered in one BASIC category.
  5. Cross-reference real-time data with FMCSA SAFER. For the most current snapshot — within 24 hours of any insurer filing or authority change — click through to the FMCSA SAFER lookup. TruckCodex mirrors SAFER and L&I daily; SAFER itself reflects filings within 24 hours.

Frequently asked questions about STEPHENS PIPE & STEEL LLC

Is STEPHENS PIPE & STEEL LLC an active motor carrier?
Yes. STEPHENS PIPE & STEEL LLC is registered with the FMCSA under USDOT 280534 and is currently shown as Active in the agency's Motor Carrier Management Information System (MCMIS). Active status means the carrier may legally operate, contingent on continuous insurance and authority filings.
What is STEPHENS PIPE & STEEL LLC's safety rating?
STEPHENS PIPE & STEEL LLC's FMCSA safety rating is Satisfactory. A Satisfactory rating means FMCSA evaluators determined the carrier had an adequate safety management program at the time of the most recent compliance review. Safety ratings are assigned only after a formal compliance review; most carriers in the FMCSA database are unrated.
How many inspections has STEPHENS PIPE & STEEL LLC had?
585 roadside inspections are on file for STEPHENS PIPE & STEEL LLC in FMCSA's MCMIS database. Each inspection is summarized in the Inspection History section below — sortable by date, state, level, and out-of-service result. Newer inspections are pulled from the FMCSA SMS data feed daily.
What is STEPHENS PIPE & STEEL LLC's out-of-service rate?
STEPHENS PIPE & STEEL LLC's peak out-of-service rate is 21.2% (whichever is higher of driver-OOS or vehicle-OOS, computed from FMCSA roadside inspection data). The national averages are roughly 6.7% for drivers and 23.4% for vehicles — see the peer-context card on this page for a side-by-side comparison.
Where is STEPHENS PIPE & STEEL LLC based?
STEPHENS PIPE & STEEL LLC reports its physical address to the FMCSA as 2224 E HWY 619, RUSSELL SPRINGS, Kentucky 42642. Carriers must file a Form MCS-150 every two years to keep their address current; an outdated address is a common compliance flag.
Does STEPHENS PIPE & STEEL LLC have valid operating authority?
STEPHENS PIPE & STEEL LLC does not have any FMCSA for-hire operating authority (MC, FF, or MX docket) on file. This is normal for private carriers — companies that haul their own goods need only a USDOT number, not an MC number. For-hire carriers (those hauling for compensation) must hold operating authority in addition to a USDOT number.
How many trucks and drivers does STEPHENS PIPE & STEEL LLC operate?
STEPHENS PIPE & STEEL LLC self-reports 210 power units and 123 drivers on its most recent FMCSA Form MCS-150 filing. Power-unit and driver counts come from the carrier directly and are required to be updated every two years; very large fluctuations between filings can indicate fleet changes worth investigating.
Has STEPHENS PIPE & STEEL LLC had any crashes?
153 FMCSA-reportable crashes are on file for STEPHENS PIPE & STEEL LLC in MCMIS. A reportable crash is one resulting in a fatality, an injury requiring transport for medical attention, or a vehicle disabled and towed from the scene. The full crash log is on the Crashes subpage with date, state, and outcome details.

About FMCSA carrier records

Every commercial motor carrier operating in the United States is required to register with the Federal Motor Carrier Safety Administration (FMCSA) and obtain a USDOT number. The USDOT number is a permanent, unique identifier — once assigned, it stays with the carrier for life and is never reissued to another company. Carriers must update their registration every two years on Form MCS-150 to keep their address, fleet size, and operating data current.

Carrier safety data lives in FMCSA's Motor Carrier Management Information System (MCMIS): roadside inspections, crashes, out-of-service findings, and the seven Behavior Analysis and Safety Improvement Categories (BASICs) that make up the SMS scoring methodology. For-hire carriers must also hold operating authority — an MC, FF, or MX docket number — which is separate from the USDOT number and requires continuous insurance and BOC-3 process-agent filings to remain active.

TruckCodex mirrors FMCSA's public SAFER and L&I systems on a daily refresh cycle. Every record on this page reflects what FMCSA has on file. We do not edit or modify carrier data — for real-time confirmation immediately before a transaction, click through to the FMCSA SAFER lookup linked in the related records section above. Safety ratings, when present, come from formal compliance reviews; most active carriers have not been reviewed and are correctly listed as unrated.

Data sources & freshness

TruckCodex aggregates official public-sector datasets. See the Source registry for dataset-level coverage and the Freshness log for last-import timestamps.

Census, SAFER, SMS, Licensing & Insurance (L&I), roadside inspections, crashes, and authority history.

Refreshed daily.

Vehicle recall campaigns, defect investigations, and consumer safety complaints (SCRS).

Refreshed daily.
EIA

Retail diesel and gasoline price history and state fuel-tax tables.

Refreshed weekly.

Cross-border carrier registry and Canadian recall campaigns where applicable.

Refreshed weekly.

TruckCodex is an independent aggregator; it is not affiliated with FMCSA, NHTSA, EIA, or Transport Canada. Always verify compliance-critical information directly with the originating agency.