Recall 03V196000 scope

Affected units
171,446
Vehicles identified
3
Makes involved
1
Model years
1

Recall 03V196000

CHOPPER DESIGNS • STEERING:GEAR BOX:SHAFT SECTOR • reported May 27, 2003 • • 171,446 units affected

Remedy pending

View official record on NHTSA.gov · federal source of truth

Campaign
03V196000
Manufacturer
CHOPPER DESIGNS
Component
STEERING:GEAR BOX:SHAFT SECTOR
Make
FORD
Model Years
1997
Affected Units
171,446
Country
US
Data As Of
Apr 5, 2026

What this recall is about, in plain English

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, IF THE INTERMEDIATE SHAFT YOKE SEPARATES FROM THE STEERING GEAR INPUT SHAFT, THE STEERING SYSTEM BECOMES DISCONNECTED. THIS COULD RESULT IN LOSS OF STEERING CONTROL, POTENTIALLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING. DEALERS WILL INSPECT THE STEERING INTERMEDIATE SHAFT YOKE TO DETERMINE IF THE YOKE IS FULLY SEATED ON THE STEERING GEAR INPUT SHAFT.

Synthesized from the NHTSA defect summary, consequence, and remedy fields shown below.

Should you be worried?

This recall describes a safety risk and the remedy is still pending. Affected vehicles should be parked or driven only as needed until the manufacturer issues guidance. Always verify directly with the manufacturer or your dealer using the campaign number.

How serious is this recall vs others?

Each card compares this campaign against an NHTSA-derived peer baseline. Cards omit themselves when the denominator is too thin to be useful.

Affected Scale
60th percentile in scale
171,446 vehicles — among 35 recalls covering 1997 FORD EXPEDITION/F-150.
Component Frequency
Steering cited in 4.6% of recent recalls
139 of 3,014 NHTSA recalls in the last 36 months named a Steering-class component.
Manufacturer Density
CHOPPER DESIGNS has issued 0 distinct recall campaigns in the last 24 months across all of its product lines.

Risk Summary (Consequence)

THIS COULD RESULT IN LOSS OF STEERING CONTROL, POTENTIALLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Defect Summary

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, IF THE INTERMEDIATE SHAFT YOKE SEPARATES FROM THE STEERING GEAR INPUT SHAFT, THE STEERING SYSTEM BECOMES DISCONNECTED.

Remedy

DEALERS WILL INSPECT THE STEERING INTERMEDIATE SHAFT YOKE TO DETERMINE IF THE YOKE IS FULLY SEATED ON THE STEERING GEAR INPUT SHAFT. IF THE YOKE IS FULLY SEATED NO SERVICE IS REQUIRED. IF THE YOKE IS NOT FULLY SEATED AND BOLT GROOVE AND SPLINE IS VISIBLE, THE INTERMEDIATE SHAFT AND BOLT WILL BE REPLACED AS WELL AS THE BOLT AT THE STEERING COLUMN CONNECTION. OWNER NOTIFICATION BEGAN ON MAY 30, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.

Key Dates

Report Date
May 27, 2003
Owner Notification
Unknown
Remedy Available
Unknown

Affected Vehicles

3 vehicles under this recall

Official Sources & Documents

Links to NHTSA.gov and Part 573 recall reports when available — hosted by NHTSA, not TruckCodex

Documents hosted on nhtsa.gov. Links open in a new tab.

Other CHOPPER DESIGNS Recalls

Recent campaigns from the same manufacturer (last 3 years)

Campaign Component Units
24V368000 BACK OVER PREVENTION:DISPLAY FUNCTION 109,283
24V330000 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM) 9,312
24V329000 STEERING:COLUMN 385
24V293000 ELECTRICAL SYSTEM:BODY CONTROL MODULE:SOFTWARE 242,669
24V294000 VISIBILITY:FIXED PANARAMIC ROOF/SKY LIGHT ASSEMBLY 1,315
24V267000 ELECTRICAL SYSTEM:BODY CONTROL MODULE/BCM 456,565
24V266000 EQUIPMENT:OTHER:LABELS 9
24E032000 STRUCTURE:BODY:HOOD 1,042
24V226000 TIRES 1,902
24V223000 TIRES 115

Recalls Affecting the Same Makes

Campaigns touching FORD from other manufacturers (last 3 years)

Campaign Component Units
26V448000 STRUCTURE 288,314
26V415000 BACK OVER PREVENTION 66,383
26V417000 POWER TRAIN 42,784
26V418000 VISIBILITY 67,842
26V402000 POWER TRAIN 741,195
26V403000 STRUCTURE 36,046
26V370000 ELECTRICAL SYSTEM 4,445
26V376000 POWER TRAIN 5,252
26V375000 POWER TRAIN 10,742
26V374000 VISIBILITY 18,124

Related NHTSA Investigations

Investigations opened by ODI covering the same manufacturer or make (FORD) in the last 3 years

Investigation Component
DP26004 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
EA26001 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
PE25020 ENGINE
DP25001 STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS
PE25007 STRUCTURE:BODY:DOOR
PE25002 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
EA25001 ELECTRICAL SYSTEM:ADAS
RQ24015 SEAT BELTS:PRETENSIONER
RQ24014 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
PE24030 BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

Related NHTSA Complaints

Consumer complaints for the same make, model, and year within two years of the recall report date

Of 1,313 related complaints, the most reported components are Engine And Engine Cooling:Engine (102), Engine And Engine Cooling:Engine:Gasoline (65), Vehicle Speed Control:Cruise Control (63).

Complaint Component
404307 ENGINE AND ENGINE COOLING:ENGINE
536862 ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
536336 ENGINE AND ENGINE COOLING
536563 VEHICLE SPEED CONTROL:CRUISE CONTROL
536564 SERVICE BRAKES, HYDRAULIC:FLUID
535776 ELECTRICAL SYSTEM
535652 SEAT BELTS:FRONT:ANCHORAGE
535901 ENGINE AND ENGINE COOLING
535017 ENGINE AND ENGINE COOLING
534081 SEAT BELTS:FRONT
550524 ENGINE AND ENGINE COOLING
540827 ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
535082 ENGINE AND ENGINE COOLING:ENGINE
533987 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
532804 ELECTRICAL SYSTEM
532803 VEHICLE SPEED CONTROL:CRUISE CONTROL
536782 ELECTRICAL SYSTEM
533841 ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
532278 VEHICLE SPEED CONTROL:CRUISE CONTROL
536469 VEHICLE SPEED CONTROL:CRUISE CONTROL
532953 ENGINE AND ENGINE COOLING
534971 ENGINE AND ENGINE COOLING:ENGINE
531976 VEHICLE SPEED CONTROL:CRUISE CONTROL
531977 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
537378 ENGINE AND ENGINE COOLING:COOLING SYSTEM

Consumer Complaints Referencing This Campaign

NHTSA complaints whose narratives mention 03V196000

Complaint Component
1224167 STEERING
1267957 STEERING
1120878 STEERING
871975 STEERING:GEAR BOX:SHAFT SECTOR
871974 STEERING
864256 STEERING
904121 STEERING
904122 STEERING:GEAR BOX:SHAFT SECTOR
642481 STEERING:GEAR BOX:SHAFT SECTOR
705889 STEERING

How to Act on This Recall

How to verify your vehicle is affected

  1. Find your VIN. Locate your 17-character Vehicle Identification Number on the lower-left corner of your windshield, on the driver's-door jamb sticker, or on your vehicle registration. The VIN is the only reliable way to confirm whether a specific vehicle falls under a recall — make/model/year alone is not enough.
  2. Check your VIN on this site. Enter the VIN at /vin/ to see every open recall tied to your specific vehicle, including 03V196000. Our lookup pulls directly from the NHTSA recall database and refreshes daily.
  3. Cross-reference with the official NHTSA recall search. For a second source of truth, run the same VIN through https://www.nhtsa.gov/recalls. If both this site and NHTSA show the same campaign as open for your VIN, it applies — schedule the repair.
  4. Contact your dealer if affected. Bring the campaign number, your VIN, and your registration to an authorized dealer for the make. The dealer performs the remedy at no cost. If you've already paid for a related repair, bring the receipt — the manufacturer is required to reimburse pre-recall repairs that addressed the same defect.

Frequently asked questions about recall 03V196000

What does this recall mean for me as a vehicle owner?
Recall 03V196000 means the manufacturer has identified a defect or noncompliance that may affect your vehicle. Repair work is performed at no cost to you under 49 U.S.C. § 30120. You don't have to do anything until you receive an owner notification letter, but you can act sooner if you want — bring this campaign number to your dealer.
Is this recall under remedy yet?
Not yet — as of the last NHTSA refresh on this page, no remedy date is on file. Affected owners should monitor their mail for the manufacturer's notification letter and contact a dealer in the meantime.
How do I find out if my specific VIN is affected?
Run your VIN through our VIN check tool to see all open recalls tied to your specific vehicle, including this one. NHTSA also offers an official lookup at nhtsa.gov/recalls. Both pull from the same federal source.
Who pays for the recall remedy?
The manufacturer pays. Federal law requires the manufacturer to repair, replace, or refund the affected vehicle or component at no cost to the owner — including parts, labor, and reasonable diagnostic time. If a dealer tries to charge you for a recall remedy, contact the manufacturer's customer line first, then NHTSA at 1-888-327-4236.
What if I've already had repair work done that addresses this issue?
Save the receipt. Federal law requires the manufacturer to reimburse you for pre-recall repairs that addressed the same defect, subject to the reimbursement window the manufacturer publishes in its notification letter (typically the first refund period covers repairs going back to the earliest awareness date). Submit the receipt directly to the manufacturer with your VIN and the campaign number.
How do I check the recall status by VIN?
Use our VIN lookup tool — it returns every open recall, including completion status when the manufacturer reports it. The result also links back to each campaign's detail page.
What if this recall isn't fixed and I sell the vehicle?
You're not legally required to complete a recall before selling a used vehicle, but most state titling agencies and many dealers will run a VIN check during the sale. Disclose the open recall to the buyer in writing — undisclosed safety recalls are a common basis for post-sale fraud claims.
Where can I see all recalls for FORD EXPEDITION 1997?
Browse all FORD recalls on this site, or visit the manufacturer's page to filter by year and component.

Data sources & freshness

TruckCodex aggregates official public-sector datasets. See the Source registry for dataset-level coverage and the Freshness log for last-import timestamps.

Census, SAFER, SMS, Licensing & Insurance (L&I), roadside inspections, crashes, and authority history.

Refreshed daily.

Vehicle recall campaigns, defect investigations, and consumer safety complaints (SCRS).

Refreshed daily.
EIA

Retail diesel and gasoline price history and state fuel-tax tables.

Refreshed weekly.

Cross-border carrier registry and Canadian recall campaigns where applicable.

Refreshed weekly.

TruckCodex is an independent aggregator; it is not affiliated with FMCSA, NHTSA, EIA, or Transport Canada. Always verify compliance-critical information directly with the originating agency.