FMCSR 177.800(c): Hazmat Security Plan Requirements

Understand what 177.800(c) means, why it carries a CSA weight of 7, and how to develop a compliant hazmat security plan.

OOS Eligible
Severity Weight
7
OOS Eligible
Yes
BASIC Category
Hazardous Materials
Code System
FMCSR
Code:
177.800(c)
Code System:
FMCSR
BASIC Category:
Hazardous Materials
OOS Eligible:
Yes
Severity Weight:
7
Violation Group:
BASIC 6

Ranks #2,375 of 3,146 FMCSR codes by citation frequency • OOS rate of 0.0% is below the FMCSR-wide average of 33.3%.

Violation Description

Motor carrier failing to develop and implement a hazardous materials security plan.

In-Depth Explainer

Grounded in TruckCodex roadside-inspection data

What 177.800(c) means in plain language

FMCSR 177.800(c) requires motor carriers transporting hazardous materials to develop and implement a written security plan. This isn't a one-time document you file and forget—it's an operational framework that must be actively maintained and followed.

The regulation applies to any carrier moving hazmat on public roads. Your security plan must address how you'll prevent unauthorized access to hazmat shipments, protect against tampering, and respond to security breaches. The specifics depend on the hazmat classes you transport, but the core requirement is the same: you need a plan in writing, and you need to follow it.

This differs from placarding rules or loading procedures—those focus on how hazmat is marked and physically handled. 177.800(c) focuses on the security infrastructure around the entire shipment, from loading dock to delivery.

What our enforcement data actually shows

Across 13 million roadside inspection records, we see 177.800(c) cited only 6 times all-time, with zero citations in the last 12 months and zero in the last 90 days. This makes it ranked #2357 of 3,036 FMCSR codes by citation volume.

The out-of-service rate for this code is 0.0%—none of the 6 cited vehicles were placed out of service on the spot. This contrasts sharply with the all-FMCSR average out-of-service rate of 31.4%. The CSA severity weight of 7 reflects regulatory seriousness, but the enforcement pattern suggests inspectors encounter security plan violations infrequently, possibly because many carriers already maintain compliant plans or because the violation is difficult to detect during a standard roadside stop.

Who gets cited most

Our inspection records show six carriers with one citation each: Greenwood Motor Lines Inc, Associated Pipe Line Contractors Inc, Suteco Transport LLC, Greenville Oil & Petroleum Inc, Hovland Masonry Inc, and Nuco2 Supply LLC. With only 6 total citations across 13 million inspections, no clear carrier pattern emerges, and no state concentration is evident.

The cited vehicles included International, Ford, Freightliner, Peterbilt, and Great Dane units, suggesting no particular make is disproportionately involved.

How severe is this compared to similar codes

In the hazardous materials category, 177.800(c) sits in a unique enforcement position. Peer codes show vastly different citation patterns:

177.834A-HMC (General loading/unloading hazmat) and 177.834(a) (same category) have 3,954 and 3,839 citations respectively, with out-of-service rates of 99.2% and 97.9%—meaning nearly every citation results in an immediate roadside removal. These codes are enforced thousands of times more frequently than 177.800(c) and almost always trigger OOS orders.

177.817(a) (Placarding violation) has 2,274 citations with a 75.1% OOS rate, still vastly higher enforcement volume than 177.800(c).

172.602(c)(1) (Maintenance/accessibility of Emergency Response information) shows 1,464 citations with a 0.0% OOS rate—matching 177.800(c)'s zero OOS pattern, suggesting that documentation and planning violations are treated differently than operational or loading violations.

How to avoid it

A 177.800(c) citation means an inspector found evidence you either lack a written hazmat security plan or failed to implement one you do have. Here's how to prevent it:

  • Develop a written plan now if you transport any hazmat class. Document your procedures for preventing unauthorized access, protecting shipments during stops, and responding to security incidents. Keep copies accessible in your cab and office.

  • Train all personnel who touch hazmat—drivers, loaders, dispatchers. Ensure they know the plan exists and understand their role in following it. Document this training.

  • Conduct pre-trip security checks before every hazmat run: verify seals and locks are intact, check for signs of tampering, confirm proper placarding is visible, and ensure the vehicle hasn't been left unattended in unsecured areas.

  • Maintain records of your security procedures, training dates, and any incidents. Inspectors may ask to see your plan during a roadside stop, especially if hazmat is loaded.

  • Review your plan annually and update it if you add new hazmat classes, change routes, or modify dispatch procedures. A stale plan is as risky as no plan.

  • Know what's loaded before you leave the dock. Verify the hazmat manifest against the placarding and your route. Understand the specific security considerations for each class of material you're carrying that day.

Last updated: 2026-04-20T17:07:08.987Z Based on TruckCodex inspection data See 177.800(c) Q&A → Fleet FAQ →

Data sources & freshness

TruckCodex aggregates official public-sector datasets. See the Source registry for dataset-level coverage and the Freshness log for last-import timestamps.

Census, SAFER, SMS, Licensing & Insurance (L&I), roadside inspections, crashes, and authority history.

Refreshed daily.

Vehicle recall campaigns, defect investigations, and consumer safety complaints (SCRS).

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EIA

Retail diesel and gasoline price history and state fuel-tax tables.

Refreshed weekly.

Cross-border carrier registry and Canadian recall campaigns where applicable.

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