SUN STEEL EXPRESS INC
BURNS HARBOR, IN
Book with caution — review signals below
No hard OOS / revoked / uninsured blocker, but elevated risk signals need a human look before booking.
- Prior insurance gap · 381 days Feb 16, 1996 → Mar 3, 1997
- Common (Property) gap · 1060 days Inactive May 14, 1996 → reinstated Apr 9, 1999
- OOS rate worse than size peers Driver and/or vehicle out-of-service rate is above the peer median.
- 2 fatalities on crash record 31 FMCSA-reportable crashes on file. Details →
Plain-text risk summary (print / paste)
TruckCodex risk summary — SUN STEEL EXPRESS INC (USDOT 602357) Verdict: CAUTION Book with caution — review signals below No hard OOS / revoked / uninsured blocker, but elevated risk signals need a human look before booking. Authority / census status: Active Active BIPD limit: $750,000 Organization: CORPORATION Blockers: (none) Cautions: • Prior insurance gap · 381 days — Feb 16, 1996 → Mar 3, 1997 • Common (Property) gap · 1060 days — Inactive May 14, 1996 → reinstated Apr 9, 1999 • OOS rate worse than size peers — Driver and/or vehicle out-of-service rate is above the peer median. • 2 fatalities on crash record — 31 FMCSA-reportable crashes on file. On file: • 1 active operating authority • Insurance on file · $750,000 — ACUITY, A MUTUAL INSURANCE COMPANY · 91X • BOC-3 process agent on file — PROCESS AGENT SERVICE COMPANY, INC. • Satisfactory FMCSA safety rating • OOS rate better than size peers Source: https://truckcodex.com/usdot/602357/ As of: Jul 20, 2026 Always confirm on FMCSA SAFER and L&I before tendering — TruckCodex mirrors public filings and can lag by up to a day.
TruckCodex · compliance grade
Compliance grade A
Composite of 5/5 scored components (mean 88/100). Expand for per-signal evidence. Heuristic — not an FMCSA rating or legal advice.
A
confidence 100% · 5/5 signals
Compliance grade A
Composite of 5/5 scored components (mean 88/100). Expand for per-signal evidence. Heuristic — not an FMCSA rating or legal advice.
Active census status with no OOS order or revoked authority on file.
Active BIPD/Primary-like policy on file in our insurance history.
Driver OOS 66.7% vs peer median 0% (worse). Vehicle OOS 0% vs peer median 14.6% (better). n=41131 same-size ACTIVE peers.
Official FMCSA Satisfactory safety rating.
No BMC-91 insurance-lapse watch classification on file for this USDOT.
TruckCodex compliance grade from authority, BIPD, peer OOS, FMCSA safety rating, and insurance-watch signals. Not legal advice. See methodology. Booking triage on this page: Caution.
1 active liability policy
Company profile
No active FMCSA cargo filing on file.
FMCSA L&I filing evidence — not a shipper certificate of insurance (COI). Cargo (BMC-34) is primarily an HHG / household-goods requirement; general freight carriers often have none.
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InsuranceACUITY, A MUTUAL INSURANCE COMPANYPolicy effective Nov 2, 2011
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Process AgentPROCESS AGENT SERVICE COMPANY, INC.BOC-3 on file
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Operating AuthorityMC290215ACTIVE
Fleet details (MCS-150)
| Vehicle type | Owned | Term leased | Trip leased |
|---|---|---|---|
| Truck tractors | 15 | 10 | 0 |
| Trailers | 17 | 10 | 0 |
Self-reported on the carrier’s Form MCS-150 (FMCSA Company Census).
Accident reports (24 months)
All 31 crashes →| Last 6 months | 6–12 months | 12–24 months | Total | |
|---|---|---|---|---|
| Fatalities | 0 | 0 | 0 | 0 |
| Injuries | 0 | 0 | 0 | 0 |
| Tow-away | 0 | 0 | 1 | 1 |
| Crash reports | 0 | 0 | 1 | 1 |
Reportable crashes from FMCSA MCMIS for the trailing 24 months. Counts may differ slightly from SAFER due to reporting lag.
Inspections (24 months)
All 5 inspections →| Driver | Vehicle | Hazmat | |
|---|---|---|---|
| Inspections | 3 | 3 | 0 |
| OOS inspections | 2 | 0 | 0 |
| OOS percentage | 66.67% | 0% | — |
| National average | 6.67% | 22.26% | 4.44% |
Roadside inspections in the last 24 months. National averages are FMCSA MCSAP reference rates (driver ~6.7%, vehicle ~23.4%, hazmat ~4.4%).
Carrier analysis & narrative context SEO summary, status notes, AI overview, and safety profiles
SUN STEEL EXPRESS INC is a corporation based in BURNS HARBOR, IN, registered with the FMCSA under USDOT 602357. The carrier is currently active in FMCSA's records, with a safety rating of Satisfactory. MCS-150 self-reporting puts the fleet at 25 power units and 25 drivers, with 5 roadside inspections on file and a peak out-of-service rate of 66.7%. Use this page to verify the carrier's authority and insurance, review its inspection and crash history, and cross-reference live data on FMCSA SAFER before booking a load or onboarding a partner.
SUN STEEL EXPRESS INC is a mid-sized fleet, operating 25 power units and 25 drivers, organized as a corporation, based in Burns Harbor, IN. Across 3 roadside inspections in the last 24 months, the fleet recorded a 66.7% out-of-service rate, with 1 reportable crash. BIPD/Primary insurance is on file with ACUITY, A MUTUAL INSURANCE COMPANY, and operating authority is active for contract and common.
3 roadside inspections over the last 24 months, up 50% versus the prior 24 months, most heavily in IN (3 stops), with Level 3 inspections the most common.
66.7% out-of-service rate; led by Unsafe Driving (55.6% of violations); top code 383.23A2-LCDLN (License (CDL) - Operate a CMV and does not possess a valid CDL) cited 1 times, 1 of them OOS.
The fleet comprises 25 power units (mid-sized fleet) and 25 drivers; Mack, Freightliner, and Kenworth are the most-inspected makes.
Risk Signals
Out-of-Service rate vs same-size peers FMCSA roadside inspections, % placed out-of-service
Compared against 41,131 ACTIVE carriers operating 12–38 power units (±50% of this carrier's 25 unit fleet).
Authority gap detected (1)
- Common (Property) authority was inactive from May 14, 1996 to Apr 9, 1999 (1060 days)
Historical coverage gaps detected (2)
- No active BIPD/Primary insurance from Feb 16, 1996 to Mar 3, 1997 (381 days)
- No active BIPD/Primary insurance from Nov 16, 2002 to Nov 18, 2002 (2 days)
Inspection Analytics Monthly activity · BASIC mix · state map
Monthly Inspection Activity (24 months)
Violations by BASIC Category
Activity by State
| State | Inspections | OOS | OOS % | Last Inspection |
|---|---|---|---|---|
| Indiana (IN) | 3 | 2 | 66.7% | Nov 14, 2025 |
Vehicle Fleet Top makes and models observed in roadside inspections
SMS BASIC Scores FMCSA Safety Measurement System per-BASIC scores
| BASIC | Inspections | Serious | Measure | Percentile | Alert | As Of |
|---|---|---|---|---|---|---|
| Driver Fitness | 2 | — | 5.66 | 6 | — | Jul 20, 2026 |
| Controlled Substances / Alcohol | 0 | — | 0.00 | 0 | — | Jul 20, 2026 |
| Hours of Service | 0 | — | 0.00 | 0 | — | Jul 20, 2026 |
| Unsafe Driving | 2 | — | 2.00 | 2 | — | Jul 20, 2026 |
| Vehicle Maintenance | 0 | — | 0.00 | 0 | — | Jul 20, 2026 |
Higher percentiles indicate worse performance relative to peer carriers. Carriers at or above the FMCSA intervention threshold are marked ALERT.
Recent Inspections (5 rows) View all 5 →
| Inspection # | Date ▼ | State | Level | Station | Vehicle | Violations | Top Codes | OOS |
|---|---|---|---|---|---|---|---|---|
| 86378778 | Nov 14, 2025 | IN | 3 | LAKE STATION IN |
KENWORTH TRUCK TRACTOR
|
4 | 392.2-SLLS3, 392.2-SLLLR, 396.17C-PI | No |
| 86275258 | Nov 3, 2025 | IN | 3 | PORTAGE IN |
FREIGHTLINER TRUCK TRACTOR
|
2 | 383.23A2-LCDLN, 391.41A-MCPC | Yes |
| 86102269 | Oct 13, 2025 | IN | 3 | PORTAGE IN |
PETERBILT TRUCK TRACTOR
|
3 | 391.11B2-Q, 392.2-SLLTCD, 392.2-SLLML | Yes |
| 80087263 | Oct 30, 2023 | IN | 3 | — |
FREIGHTLINER TRUCK TRACTOR
|
1 | 392.2 | No |
| 78376231 | Apr 17, 2023 | IN | 2 | — |
VOLVO TRUCK TRUCK TRACTOR
|
3 | 393.106(b), 396.17(c), 393.9(a) | Yes |
Recent Crashes (31 rows) View all 31 →
| Report # | Date ▼ | State | Fatalities | Injuries | Tow | Hazmat | Severity |
|---|---|---|---|---|---|---|---|
| IN0904556493 | Aug 5, 2024 | IN | 0 | 0 | Yes | No | Tow |
| IN0903554735 | Mar 4, 2020 | IN | 0 | 0 | Yes | No | Tow |
| IN0903097224 | Feb 7, 2018 | IN | 1 | 1 | Yes | No | Fatal |
| IN0902750744 | Aug 2, 2016 | IN | 0 | 0 | Yes | No | Tow |
| OH0116538396 | Jun 3, 2011 | OH | 0 | 0 | Yes | No | Tow |
| IN0901620729 | Apr 20, 2011 | IN | 0 | 0 | Yes | No | Tow |
| IN0901363820 | May 13, 2010 | IN | 0 | 0 | Yes | No | Tow |
| IN0901029143 | Dec 23, 2008 | IN | 0 | 0 | Yes | No | Tow |
| IL0002329706 | Nov 6, 2007 | IL | 0 | 1 | Yes | No | Injury |
| IN0900715031 | Aug 6, 2007 | IN | 0 | 0 | Yes | No | Tow |
| IL0000819869 | Apr 7, 2006 | IL | 0 | 0 | Yes | No | Tow |
| IN0900403161 | Sep 1, 2005 | IN | 0 | 1 | Yes | No | Injury |
| IN0001418423 | Jan 28, 2005 | IN | 0 | 1 | Yes | No | Injury |
| IN0001420615 | Jul 12, 2004 | IN | 0 | 1 | Yes | No | Injury |
| IN0001242900 | Jun 11, 2004 | IN | 0 | 2 | Yes | No | Injury |
| IL0003084732 | Jun 9, 2004 | IL | 0 | 0 | Yes | No | Tow |
| IL0000423279 | Mar 11, 2004 | IL | 0 | 1 | No | No | Injury |
| IN0900127119 | Dec 11, 2003 | IN | 0 | 3 | Yes | No | Injury |
| IN0900084205 | Oct 31, 2003 | IN | 0 | 1 | Yes | No | Injury |
| IL0007863889 | Oct 17, 2003 | IL | 0 | 0 | Yes | No | Tow |
| IL0003072368 | Apr 17, 2003 | IL | 0 | 0 | Yes | No | Tow |
| IL0007811246 | Feb 5, 2003 | IL | 0 | 0 | Yes | No | Tow |
| IN0209000351 | Sep 30, 2002 | IN | 1 | 0 | Yes | No | Fatal |
| IN0205000271 | May 31, 2002 | IN | 0 | 0 | Yes | No | Tow |
| IN0110000148 | Oct 22, 2001 | IN | 0 | 0 | Yes | No | Tow |
Authority Records (1 docket)
MC Certificate Documents (3 PDFs)
Authority Records (above) are FMCSA docket status and lifecycle events. MC Certificate Documents here are the archived PDF letters for each action — grants, reinstatements, revocations, name changes, and transfers. They are related but not the same dataset: one row per PDF letter, not one file per docket.
Click a row to open that specific letter. Multiple letters per docket are listed separately by action type and date.
Insurance Coverage Timeline (17 rows)
Every insurance policy on file, newest effective date first. Amber rows mark BIPD/Primary coverage gaps.
| Insurer | Policy # | Type | Limit | Effective | Cancel | Status |
|---|---|---|---|---|---|---|
| ACUITY, A MUTUAL INSURANCE COMPANY | CA-F60887 | 91X | $750,000 | Nov 2, 2011 | On file | ACTIVE |
| ACUITY, A MUTUAL INSURANCE COMPANY | CA-F60887 | BIPD/Primary | — | Jul 12, 2005 | Nov 2, 2011 | REPLACED |
| ACUITY, A MUTUAL INSURANCE COMPANY | CA-F60887 | BIPD/Primary | — | Jul 12, 2005 | Dec 2, 2011 | CANCELLED |
| ACUITY, A MUTUAL INSURANCE COMPANY | IM-F60887 | CARGO | — | Jul 12, 2005 | Apr 7, 2011 | CANCELLED |
| ACUITY, A MUTUAL INSURANCE COMPANY | CA-F60887 | BIPD/Primary | — | Jun 20, 2005 | Jul 12, 2005 | REPLACED |
| ACUITY, A MUTUAL INSURANCE COMPANY | CA-F60887 | BIPD/Primary | — | Nov 18, 2002 | Jul 5, 2005 | NAME CHANGED |
| ACUITY, A MUTUAL INSURANCE COMPANY | CA-F60887 | BIPD/Primary | — | Nov 18, 2002 | Jun 20, 2005 | REPLACED |
| Coverage gap — 2 days without BIPD/Primary coverage from Nov 16, 2002 to Nov 18, 2002 | ||||||
| ACUITY, A MUTUAL INSURANCE COMPANY | IMF60887 | CARGO | — | Nov 18, 1999 | Jul 5, 2005 | NAME CHANGED |
| ACUITY, A MUTUAL INSURANCE COMPANY | CAF60887 | BIPD/Primary | — | Nov 18, 1999 | Nov 16, 2002 | CANCELLED |
| TRAVELERS INDEMNITY COMPANY | 7MTC251T901597 | CARGO | — | Mar 3, 1997 | Nov 19, 1999 | CANCELLED |
| TRAVELERS INDEMNITY COMPANY | 7LHT269T232297 | BIPD/Primary | — | Mar 3, 1997 | Nov 19, 1999 | CANCELLED |
| Coverage gap — 381 days without BIPD/Primary coverage from Feb 16, 1996 to Mar 3, 1997 | ||||||
| STRATFORD INSURANCE COMPANY | TAP0026256 | BIPD/Primary | — | Dec 11, 1995 | Feb 16, 1996 | CANCELLED |
| STRATFORD INSURANCE COMPANY | TAP 0026252 | BIPD/Primary | — | Sep 15, 1995 | Dec 11, 1995 | CANCELLED |
| CANAL INSURANCE CO. | MTC030704 | CARGO | — | Sep 15, 1995 | Feb 22, 1996 | CANCELLED |
| CANAL INSURANCE CO. | MTC 03 07 04 | CARGO | — | Sep 15, 1995 | Sep 15, 1995 | REPLACED |
Compliance Timeline Merged authority / insurance / enforcement events
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Dec 2, 2011insuranceTERM/CANCL — ACUITY, A MUTUAL INSURANCE COMPANY
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Nov 2, 2011insuranceTERM/REPL — ACUITY, A MUTUAL INSURANCE COMPANY
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Apr 7, 2011insuranceCANCEL — ACUITY, A MUTUAL INSURANCE COMPANY
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Mar 21, 2011
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Jun 9, 2008
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Dec 2, 2005
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Jul 19, 2005
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Jul 12, 2005insuranceTERM/REPL — ACUITY, A MUTUAL INSURANCE COMPANY
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Jul 5, 2005
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Jul 5, 2005insuranceTERM/CANCL — ACUITY, A MUTUAL INSURANCE COMPANY
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Jul 5, 2005insuranceNAMECHG — ACUITY, A MUTUAL INSURANCE COMPANY
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Jul 5, 2005authorityAuthority revoked — INVOLUNTARY REVOCATION
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Jun 22, 2005
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Jun 20, 2005insuranceTERM/REPL — ACUITY, A MUTUAL INSURANCE COMPANY
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Nov 16, 2002insuranceCANCEL — ACUITY, A MUTUAL INSURANCE COMPANY
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Nov 16, 2002insurance gapCoverage gap: 2 days without BIPD/Primary insurance (through Nov 18, 2002)
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Jan 26, 2000
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Nov 19, 1999insuranceCANCEL — TRAVELERS INDEMNITY COMPANY
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Nov 19, 1999insuranceCANCEL — TRAVELERS INDEMNITY COMPANY
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May 14, 1996
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May 14, 1996authority gapCommon (Property) authority inactive: 1060 days (through Apr 9, 1999)
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Feb 22, 1996insuranceCANCEL — CANAL INSURANCE CO.
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Feb 16, 1996insuranceCANCEL — STRATFORD INSURANCE COMPANY
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Feb 16, 1996insurance gapCoverage gap: 381 days without BIPD/Primary insurance (through Mar 3, 1997)
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Dec 11, 1995insuranceCANCEL — STRATFORD INSURANCE COMPANY
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Sep 15, 1995insuranceTERM/REPL — CANAL INSURANCE CO.
Top Stations & Violation Codes Where this carrier gets inspected and what they get cited for
Most-Inspected Stations
| Station | State | Inspections | OOS |
|---|---|---|---|
| PORTAGE IN | IN | 2 | 2 |
| LAKE STATION IN | IN | 1 | 0 |
Top Violation Codes Cited
| Code | Description | Category | Cited | OOS |
|---|---|---|---|---|
| 392.2 | Violation of Local Laws - Explain: | Unsafe Driving | 1 | 0 |
| 393.106(b) | Cargo not immobilized or secured | Vehicle Maintenance | 1 | 1 |
| 393.9(a) | Inoperable required lamps | Vehicle Maintenance | 1 | 0 |
| 396.17(c) | Operating a CMV without proof of a periodic inspection | Vehicle Maintenance | 1 | 0 |
Related Records Cross-references to every adjacent page
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Indiana carriers
All carriers based in Indiana
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Burns Harbor carriers
Carriers based in Burns Harbor, IN
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Stations in Indiana
Where this carrier might be inspected
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Docket MC290215
common · ACTIVE · MC
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ACUITY, A MUTUAL INSURANCE COMPANY
91X policy on file
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TRAVELERS INDEMNITY COMPANY
CARGO policy on file
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STRATFORD INSURANCE COMPANY
BIPD/Primary policy on file
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CANAL INSURANCE CO.
CARGO policy on file
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PROCESS AGENT SERVICE COMPANY, INC.
BOC-3 process agent · 123,521 carriers served
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5 inspections
Full roadside inspection history
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31 reportable crashes
FMCSA MCMIS crash log
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Fleet recall search
NHTSA recalls covering this fleet's vehicle years/makes
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File a complaint
Open the FMCSA National Consumer Complaint form for this carrier
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Carrier comparison tool
Side-by-side vs. other carriers
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Certificate lookup
Look up any FMCSA authority by MC/MX/FF docket number
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Insurance-lapse watch
Carriers with recent BMC-91 cancellation or reinstatement churn
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How FMCSA safety ratings work
BASIC percentiles and compliance review context
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BOC-3 process agents explained
Why every interstate carrier must file a process agent
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FMCSA compliance filings guide
MCS-150, insurance, and authority filing requirements
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Roadside inspection rights
What drivers and carriers can expect during a stop
How to verify SUN STEEL EXPRESS INC
- Verify USDOT and MC numbers match the carrier's documents. Compare the USDOT number and MC docket on this page to the numbers on the carrier's invoice, rate confirmation, or load-board listing. A mismatch between the carrier's claimed numbers and the registered legal name is the single most common red flag.
- Check active operating authority and insurance status. Confirm the Authority Records show at least one ACTIVE docket for the type of operation you're booking, and that the Active Insurance card lists a current BIPD/Primary policy. A revoked authority or uninsured carrier cannot legally operate.
- Review safety rating and SMS BASIC scores. Check the carrier's FMCSA safety rating (if any) and the SMS BASIC table. A high percentile in any BASIC category — especially Unsafe Driving, HOS, or Vehicle Maintenance — is worth investigating before tendering a load.
- Examine inspection and crash history. Open the Inspection History and Crash History subpages for the full record. Look for patterns: repeat OOS findings on the same unit, multiple crashes in a short window, or violations clustered in one BASIC category.
- Cross-reference real-time data with FMCSA SAFER. For the most current snapshot — within 24 hours of any insurer filing or authority change — click through to the FMCSA SAFER lookup. TruckCodex mirrors SAFER and L&I daily; SAFER itself reflects filings within 24 hours.
Frequently asked questions about SUN STEEL EXPRESS INC
Is SUN STEEL EXPRESS INC an active motor carrier? ▾
What is SUN STEEL EXPRESS INC's safety rating? ▾
How many inspections has SUN STEEL EXPRESS INC had? ▾
What is SUN STEEL EXPRESS INC's out-of-service rate? ▾
Where is SUN STEEL EXPRESS INC based? ▾
Does SUN STEEL EXPRESS INC have valid operating authority? ▾
How many trucks and drivers does SUN STEEL EXPRESS INC operate? ▾
Has SUN STEEL EXPRESS INC had any crashes? ▾
About FMCSA carrier records
Every commercial motor carrier operating in the United States is required to register with the Federal Motor Carrier Safety Administration (FMCSA) and obtain a USDOT number. The USDOT number is a permanent, unique identifier — once assigned, it stays with the carrier for life and is never reissued to another company. Carriers must update their registration every two years on Form MCS-150 to keep their address, fleet size, and operating data current.
Carrier safety data lives in FMCSA's Motor Carrier Management Information System (MCMIS): roadside inspections, crashes, out-of-service findings, and the seven Behavior Analysis and Safety Improvement Categories (BASICs) that make up the SMS scoring methodology. For-hire carriers must also hold operating authority — an MC, FF, or MX docket number — which is separate from the USDOT number and requires continuous insurance and BOC-3 process-agent filings to remain active.
TruckCodex mirrors FMCSA's public SAFER and L&I systems on a daily refresh cycle. Every record on this page reflects what FMCSA has on file. We do not edit or modify carrier data — for real-time confirmation immediately before a transaction, click through to the FMCSA SAFER lookup linked in the related records section above. Safety ratings, when present, come from formal compliance reviews; most active carriers have not been reviewed and are correctly listed as unrated.
Data sources & freshness
TruckCodex aggregates official public-sector datasets. See the Source registry for dataset-level coverage and the Freshness log for last-import timestamps.
Census, SAFER, SMS, Licensing & Insurance (L&I), roadside inspections, crashes, and authority history.
Vehicle recall campaigns, defect investigations, and consumer safety complaints (SCRS).
Cross-border carrier registry and Canadian recall campaigns where applicable.
TruckCodex is an independent aggregator; it is not affiliated with FMCSA, NHTSA, EIA, or Transport Canada. Always verify compliance-critical information directly with the originating agency.