DESIGN AIR LLC

USDOT 2417454 • 1010 W KENNEDY AVENUE, KIMBERLY, WI, 54136

ACTIVE
Authority:None on file
Insurance:None on file
BOC-3:Not on file
Safety Rating:Not rated
MCS-150:Never updated
OOS Orders:None

Overview

Company profile from FMCSA Census File

USDOT
2,417,454
Status
ACTIVE
Operation
Interstate
Phone
9207397005
Power Units (MCS-150)
24
Drivers (MCS-150)
26
MCS-150 Mileage
1,030,000
Physical Address
1010 W KENNEDY AVENUE, KIMBERLY, WI, 54136
Contact

Authority & Insurance

Operating authority, insurance filings, and BOC-3 status

Active Authority
0
Revoked / Inactive
0
Authority Types
0
Insurance Policies
None on file
BOC-3 Filing
Not on file

Operating Authority

fmcsa-authhistApr 5, 2026
No records found

No insurance filings found for this carrier in FMCSA records.

Check FMCSA SAFER for current insurance status

Safety & Inspections

SMS BASIC scores, inspection history, and out-of-service rates

SMS BASIC Scores

Hours of Service
N/A
Unsafe Driving
5%

Higher percentile = worse safety performance relative to peers. Scores at or above 75% trigger FMCSA alerts.

Inspections
43
Violations
53
8 OOS
Vehicle OOS %
14.0%
Driver OOS %
4.7%
Power Units (MCS-150)
24
Drivers (MCS-150)
26
Crash Records
3

Inspection Activity (24 months)

Monthly inspection counts with OOS months highlighted. Hover bars for details.

May
1
Jun
Jul
2
Aug
Sep
1
Oct
1
Nov
1
Dec
3
Jan
1
Feb
2
Mar
Apr
May
3
Jun
Jul
1
Aug
5
Sep
1
Oct
3
Nov
1
Dec
Jan
Feb
Mar
Apr
Clean monthMonth with OOSBased on latest 43 of 43 inspection records

Inspection Activity Map

3 states43 inspections

🚛
None Low Medium High🚛 Home base

Violation Summary (53 violations from 43 inspections)

fmcsa-inspection-file
Violation Summary (53 violations from 43 inspections)
CodeDescription# Violations# OOSSeverity WtBASIC
FMCSR:393.9(a)Inoperable required lamps913Vehicle Maintenance
FMCSR:392.2-SLLSROperating a CMV while ill or fatigued408Unsafe Driving
FMCSR:393.75A3-TAOLTires - All others leaking or inflation less than 50% of the maximum inflation pressure on tire not equipped with ATIS33Vehicle Maintenance
FMCSR:392.2-SLLOperating a CMV while ill or fatigued308Unsafe Driving
FMCSR:392.2Operating a CMV while ill or fatigued308Unsafe Driving
FMCSR:393.9A-LHLIInoperable required lamps203Vehicle Maintenance
FMCSR:393.47(e)Slack adjuster defective207Vehicle Maintenance
FMCSR:393.45(d)Brake tubing/hoses inadequate207Vehicle Maintenance
FMCSR:390.21T(c)390.21T(c)20General/Admin
FMCSR:396.5B-LFuel system leak107Vehicle Maintenance
FMCSR:396.17C-PINo proof of periodic inspection103Vehicle Maintenance
FMCSR:392.2-SLLS2Speeding 6-10 mph over limit105Unsafe Driving
FMCSR:392.82DUMTTexting while driving1010Unsafe Driving
FMCSR:391.11B5-LNCDLNVELicense - Endorsement - Operate a CMV without proper endorsement or in violation of restriction. NOTE: Other than a 391.41 violation.11Driver Fitness
FMCSR:391.41APCMedical (Certificate) - Operating a property-carrying vehicle without a valid medical certificate in possession or on file with the state drivers licensing agency11Driver Fitness
FMCSR:393.45B2-B-AIRBrake tubing/hoses inadequate107Vehicle Maintenance
FMCSR:393.9A-LLPLInoperable required lamps103Vehicle Maintenance
FMCSR:390.21TB2-DOT390.21TB2-DOT10General/Admin
FMCSR:393.95A1Emergency Equipment - Fire Extinguishers - no fire extinguisher present or not properly rated.10Vehicle Maintenance
FMCSR:393.95FEmergency Equipment - Stopped vehicle warning devices missing or improper10Vehicle Maintenance
FMCSR:393.9A-LCLInoperable required lamps103Vehicle Maintenance
FMCSR:396.3A1-BOSBRAKES OUT OF SERVICE: The number of defective brakes is equal to or greater than 20 percent of the service brakes on the vehicle or combination11Vehicle Maintenance
FMCSR:393.47ESlack adjuster defective107Vehicle Maintenance
FMCSR:393.53B-BSteering system components worn107Vehicle Maintenance
FMCSR:376.11(d)(1)376.11(d)(1)10Unknown
FMCSR:392.82Texting while driving1010Unsafe Driving
FMCSR:393.78Windshield condition defective104Vehicle Maintenance
FMCSR:393.53(b)Steering system components worn107Vehicle Maintenance
FMCSR:396.3(a)(1)Inspection/repair/maintenance - general115Vehicle Maintenance
FMCSR:396.5(b)Fuel system leak107Vehicle Maintenance
FMCSR:393.45(b)(2)Brake tubing/hoses inadequate107Vehicle Maintenance
FMCSR:396.17(c)No proof of periodic inspection103Vehicle Maintenance

Peer Context

This carrier vs national averages. Lower is better for all metrics.

Vehicle OOS Rate
14.0%vs nat'l 23.4%
-9.4 pts below avg
Driver OOS Rate
4.7%vs nat'l 6.7%
-2.0 pts below avg
Violations / Inspection
1.23vs nat'l 1.80
-0.57 below avg

National averages: vehicle OOS 23.4%, driver OOS 6.7%, violations per inspection ~1.8. Based on FMCSA MCSAP program data.

Inspection History (43 inspections)

fmcsa-inspectionsApr 5, 2026
Inspection History (43 inspections)
DateReport #StationStateLevelVehicleViolationsTop CodesOOS
Dec 12, 202586563541SPARTA WIWILevel 1HINO STRAIGHT TRUCK2396.5B-L, 396.17C-PINo
Nov 13, 202586332467SPARTA WIWILevel 1HINO STRAIGHT TRUCK0No
Nov 4, 202586258093LITTLE SUAMICO WIWILevel 1HINO STRAIGHT TRUCK0No
Nov 3, 202586250249TOWN OF ONEIDA WIWILevel 3HINO STRAIGHT TRUCK1392.2-SLLS2No
Oct 23, 202586150715SPARTA WIWILevel 1VOLVO TRUCK TRACTOR2393.75A3-TAOL, 392.2-SLLYes
Sep 23, 202585885305OCONOMOWOC WIWILevel 3MACK STRAIGHT TRUCK1392.82DUMTNo
Sep 16, 202585821776JANESVILLE WIWILevel 3HINO STRAIGHT TRUCK2391.11B5-LNCDLNVE, 392.2-SLLSRYes
Sep 15, 202585808048HAYWARD WIWILevel 3MACK STRAIGHT TRUCK0No
Sep 10, 202585794500GOODVIEW MNMNLevel 1INTERNATIO STRAIGHT TRUCK2391.41APC, 393.45B2-B-AIRYes
Sep 2, 202585688158LITTLE SUAMICO WIWILevel 1HINO STRAIGHT TRUCK2393.75A3-TAOL, 392.2-SLLSRYes
Aug 14, 202585512698SPARTA WIWILevel 1HINO STRAIGHT TRUCK0No
Jun 30, 202585162243HILBERT WIWILevel 2HINO STRAIGHT TRUCK2392.2-SLLSR, 393.9A-LHLINo
Jun 6, 202584896587SUN PRAIRIE WIWILevel 2GREAT DANE SEMI-TRAILER3393.75A3-TAOL, 393.9A-LLPL, 392.2-SLLSRYes
Jun 5, 202584892990COLUMBUS WIWILevel 3FREIGHTLIN STRAIGHT TRUCK0No
Mar 21, 202584202985WAUTOMA WIWILevel 2HINO STRAIGHT TRUCK2390.21TB2-DOT, 393.95A1No
Mar 3, 202584048479LITTLE SUAMICO WIWILevel 1MACK STRAIGHT TRUCK0No
Feb 7, 202583822306JANESVILLE WIWILevel 1HINO STRAIGHT TRUCK0No
Jan 31, 202583762334MARSHFIELD WIWILevel 2MACK STRAIGHT TRUCK3392.2-SLL, 393.95F, 393.9A-LCLNo
Jan 28, 202583745929JANESVILLE WIWILevel 1HINO STRAIGHT TRUCK3396.3A1-BOS, 393.47E, 393.53B-BYes
Jan 10, 202583587127SPARTA WIWILevel 2INTERNATIO STRAIGHT TRUCK1392.2-SLLNo
Dec 17, 202483444567FREMONT WIWILevel 3MACK STRAIGHT TRUCK0No
Nov 19, 202483222020MUKWONAGO WIWILevel 2HINO STRAIGHT TRUCK1393.9A-LHLINo
Oct 10, 202482892275WEST ALLIS WIWILevel 2FREIGHTLIN STRAIGHT TRUCK5393.9(a), 376.11(d)(1)Yes
Aug 19, 202482453838LITTLE SUAMICO WIWILevel 1MACK TRUCK STRAIGHT TRUCK0No
Aug 6, 202482353272NEWTON WIWILevel 3HINO STRAIGHT TRUCK2392.2, 392.82No
Jun 18, 202481942158LITTLE SUAMICO WIWILevel 1MACK STRAIGHT TRUCK0No
Apr 4, 202481313528SPARTA WIWILevel 1HINO STRAIGHT TRUCK1393.9(a)No
Jan 2, 202480520565STODDARD WIWILevel 3INTERNATIO STRAIGHT TRUCK0No
Dec 18, 202380414328I-90 WB AT MP 3 1/2ILLevel 2HINO STRAIGHT TRUCK1393.9(a)No
Dec 13, 202380384946TOWN OF HERMAN WIWILevel 3HINO STRAIGHT TRUCK1392.2No
Nov 6, 202380107271I-90 EB AT MP 15 1/2ILLevel 2HINO STRAIGHT TRUCK2393.9(a), 393.78No
Oct 13, 202379968267BELOIT SWEFWILevel 2HINO STRAIGHT TRUCK0No
Oct 11, 202379898278SPARTA SWEFWILevel 1HINO STRAIGHT TRUCK4393.47(e), 393.53(b), 396.3(a)(1)Yes
Sep 29, 202379807967DURAND (CITY)WILevel 1INTL STRAIGHT TRUCK2393.9(a), 392.2No
Sep 27, 202379785041RoadsideWILevel 1HINO STRAIGHT TRUCK1393.9(a)No
Aug 22, 202379484121SPARTA SWEFWILevel 1VOLV TRUCK TRACTOR4393.45(d), 396.5(b), 393.45(b)(2)No
Aug 18, 202379459435RoadsideWILevel 1INTL STRAIGHT TRUCK0No
May 31, 202378789763LIND (TOWN)WILevel 2HINO STRAIGHT TRUCK1390.21T(c)No
May 31, 202378789741SPARTA SWEFWILevel 2HINO STRAIGHT TRUCK1390.21T(c)No
May 25, 202378741823SPARTA SWEFWILevel 3HINO STRAIGHT TRUCK0No
May 17, 202378678424SPARTA SWEFWILevel 1HINO STRAIGHT TRUCK0No
May 16, 202378649012WAUSAU (CITY)WILevel 1HINO STRAIGHT TRUCK1396.17(c)No
May 16, 202378649262SPARTA SWEFWILevel 1HINO STRAIGHT TRUCK0No

Inspection analytics

Monthly cadence, frequent stations, and violation mix

Inspections per month (24 mo)

26 total · 26.9% OOS
2024-062025-12
InspectionsOOS

Most frequent inspection stations

Violations by BASIC category

Recent Crashes

3 crash records from FMCSA Crash File

Total Crashes
3
Fatalities
1
Fatal crashes on record
Injuries
1
Across 1 crash
Tow-Aways
3

Crash History (3 records)

fmcsa-crash-fileApr 5, 2026
Crash History (3 records)
DateStateSeverityFatalitiesInjuriesCityLocationVINCarrier Name at Crash
May 15, 2024WITOW00MARSHFIELDW MCMILLAN ST...S70193DESIGN AIR LLC
Jan 8, 2024WITOW00MADISONUSH 151 SB...S66026DESIGN AIR LLC
Sep 30, 2022WIFATAL11STEVENS POINTIH 039 SB...237464DESIGN AIR LLC

Compliance Timeline

3 events merged from authority, insurance, enforcement, OOS, crash, MCS-150, and safety rating records

May 15, 2024
Crash
Tow-away crash in WI
0 fatalities, 0 injuries
Jan 8, 2024
Crash
Tow-away crash in WI
0 fatalities, 0 injuries
Sep 30, 2022
Crash
Fatal crash in WI
1 fatality, 1 injury

Related Records

Data sources & freshness

FMCSA Company Census File
Generated from 24-hour old database. Contact info and fleet counts may lag.
Updated 1 weeks ago
FMCSA Authority History
Updated 1 weeks ago
FMCSA Insurance Filings
Updated 1 weeks ago
FMCSA Vehicle Inspection File
Updated 1 weeks ago
Refresh dataLast updated: Apr 5, 2026