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FAYBLOCK MATERIALS INC

Joins 124 roadside inspections (24 mo), 1 authority docket, BIPD on file (ARCH INSURANCE COMPANY) from FMCSA public filings. Data as of Oct 8, 2026. Booking triage is above; confirm on SAFER before tendering.

Brokers & shippers · booking check

Book with caution — review signals below

No hard OOS / revoked / uninsured blocker, but elevated risk signals need a human look before booking.

Caution
Policy effective · Jul 1, 2025
Review these
  • Conditional safety rating Carrier did not meet the safety fitness standard at the last compliance review.
  • OOS rate worse than size peers Vehicle 24.1% vs peer 14.3% Details →
On file
  • Insurance on file · $1,000,000 ARCH INSURANCE COMPANY · 91X Details →
  • BOC-3 process agent on file Truck Process Agents of America, Inc. Details →
Built for brokers and shippers deciding whether to tender. Always confirm on FMCSA SAFER and L&I before booking — TruckCodex mirrors public filings and can lag by up to a day. Open full book-check tool
Plain-text risk summary (print / paste)
TruckCodex risk summary — FAYBLOCK MATERIALS INC (USDOT 489974)
Verdict: CAUTION
Book with caution — review signals below
No hard OOS / revoked / uninsured blocker, but elevated risk signals need a human look before booking.

Authority / census status: Active
Active BIPD limit: $1,000,000

Blockers:
  (none)

Cautions:
  • Conditional safety rating — Carrier did not meet the safety fitness standard at the last compliance review.
  • OOS rate worse than size peers — Vehicle 24.1% vs peer 14.3%

On file:
  • Insurance on file · $1,000,000 — ARCH INSURANCE COMPANY · 91X
  • BOC-3 process agent on file — Truck Process Agents of America, Inc.

Source: https://truckcodex.com/usdot/489974/
As of: Oct 8, 2026
Always confirm on FMCSA SAFER and L&I before tendering — TruckCodex mirrors public filings and can lag by up to a day.
USDOT 489974 Active CORPORATION PRIVATE PROPERTY;AUTHORIZED FOR HIRE Conditional rated Company officer: RICHARD ALLEN, JR Company officer 2: JENNIFER FLYNN General Freight Machinery / Large Objects Dry Bulk Construction Based in FAYETTEVILLE, NC

FMCSA census as of Oct 8, 2026 · Sources · Freshness · Methodology · Disclaimer

TruckCodex · filing & peer scorecard

TruckCodex filing & peer scorecard · B

Composite of 5/5 scored components (mean 77/100). Separate from booking triage on this page. Expand for per-signal evidence. Heuristic — not an FMCSA rating or legal advice.

B confidence 100% · 5/5 signals · expand
Authority / census
Active · 100/100

Active census status with no OOS order or revoked authority on file.

Insurance / BIPD
BIPD active · 100/100

Active BIPD/Primary-like policy on file in our insurance history.

OOS vs peers
Mixed vs peers · 40/100

Driver OOS 0% vs peer median 0% (neutral). Vehicle OOS 24.1% vs peer median 14.3% (worse). n=26413 same-size ACTIVE peers.

FMCSA safety rating
Conditional · 45/100

Official FMCSA Conditional safety rating.

Insurance-watch tier
Not on watch · 100/100

No BMC-91 insurance-lapse watch classification on file for this USDOT.

TruckCodex filing & peer scorecard from authority, BIPD, peer OOS, FMCSA safety rating, and insurance-watch signals. Not a booking verdict and not legal advice. See methodology. Booking triage on this page: Caution.

Field change history →
Operating authority
common
Insurance

ARCH INSURANCE COMPANY · BMC-91X · $1,000,000

1 active liability filing

Company profile

Company details
USDOT 489974
In FMCSA records since Jul 7, 1992 (~34y)
Entity CORPORATION
Company officer RICHARD ALLEN, JR
Company officer 2 JENNIFER FLYNN
Operation PRIVATE PROPERTY;AUTHORIZED FOR HIRE
Cargo carried
General Freight, Machinery / Large Objects, Dry Bulk, Construction
Fleet size 38 units
Drivers 34
Annual mileage 1,592,637 mi
Contact & address
Physical
130 BUILDERS BLVD
FAYETTEVILLE, NC 28301
Mailing
PO BOX 1867
FAYETTEVILLE, NC 28302
Registration & safety rating
USDOT 489974
In FMCSA records since Jul 7, 1992 (~34y)
Entity CORPORATION
Operation PRIVATE PROPERTY;AUTHORIZED FOR HIRE
Annual mileage (MCS-150) 1,592,637 mi
Safety Rating Conditional
vs. National Average
Vehicle OOS Rate 24.1% vs 23.4% +0.7 pts
Driver OOS Rate 0.0% vs 6.7% -6.7 pts
Violations per Inspection 0.23 vs 1.80 -1.57
Peer tier (mid-sized fleets (11-100 power units)) median OOS rate: 27.6%
Active liability insurance
BMC-91X · $1,000,000 · ZACAT9295103
Effective Jul 1, 2025
FMCSA cargo filing (BMC-34/83)

No active FMCSA cargo filing on file.

FMCSA L&I filing evidence — not a shipper certificate of insurance (COI). Cargo (BMC-34) is primarily an HHG / household-goods requirement; general freight carriers often have none.

Broker bond / trust (BMC-84/85)

No active broker surety bond or trust fund on file.

BMC-84 is a surety bond; BMC-85 is a trust-fund agreement. Required for property brokers / freight forwarders — not motor-carrier BIPD liability insurance.

Broker setup by MC age
Open MC age checker · Check brokers for this MC age

Based on FMCSA authority grant of 1992-11-20 (2,000+ days). Published gates only — not a guarantee they will accept. Confirm with the broker.

Related filings

Fleet details (MCS-150)

Vehicle type Owned Term leased Trip leased
Truck tractors 37 0 0
Trailers 76 0 0
Trucks 1 0 0

Self-reported on the carrier’s Form MCS-150 (FMCSA Company Census).

Accident reports (24 months)

All 34 crashes →
Last 6 months 6–12 months 12–24 months Total
Fatalities 0 0 0 0
Injuries 0 2 4 6
Tow-away 0 1 3 4
Crash reports 0 1 5 6

Reportable crashes from FMCSA MCMIS for the trailing 24 months. Counts may differ slightly from SAFER due to reporting lag.

Inspections (24 months)

All 196 inspections →
Driver Vehicle Hazmat
Inspections 124 124 0
OOS inspections 0 11 0
OOS percentage 0% 8.87% —
National average 6.7% 23.4% 4.4%

Roadside inspections in the last 24 months. National averages are FMCSA MCSAP reference rates (driver ~6.7%, vehicle ~23.4%, hazmat ~4.4%).

Power Units
38
Drivers
34
Inspections
196
FMCSA roadside history on file
OOS Rate (peak)
24.1%
driver or vehicle, whichever higher
Crashes (24m)
6
34 all-time
Authorities
1
0 active

Risk Signals

High OOS rate
Peak OOS rate of 24.1% is well above FMCSA MCSAP national averages (driver ~6.7%, vehicle ~23.4%).

Out-of-Service rate vs same-size peers FMCSA roadside inspections, % placed out-of-service

Compared against 26,413 ACTIVE carriers operating 19–57 power units (±50% of this carrier's 38 unit fleet).

This carrier — Driver OOS
0%
Drivers placed out-of-service at roadside inspections
Peer median
0%
Median across 26,413 same-size peers
Verdict
On par with peers
Delta 0 pts vs peer median (lower is safer)
This carrier — Vehicle OOS
24.1%
Vehicles placed out-of-service at roadside inspections
Peer median
14.3%
Median across 26,413 same-size peers
Verdict
Riskier than peers
Delta +9.8 pts vs peer median (lower is safer)
Inspection Analytics Monthly activity · BASIC mix · state map

Monthly Inspection Activity (37 months)

2023-10 2026-10

Violations by BASIC Category

Federal BASIC buckets for every citation issued against this carrier over the past 24 months.

Activity by State

States this carrier has been inspected in over the past 24 months.
State Inspections OOS OOS % Last Inspection
North Carolina (NC) 122 11 9.0% Oct 5, 2026
South Carolina (SC) 2 0 0.0% Aug 10, 2026
Vehicle Fleet Top makes and models observed in roadside inspections
Make Model Inspections
Freightliner 138
Dors 64
Tran 19
Western Star 18
Tras 15
Mack 10
Wade 9
Heil 4
Lufk 4
Strg 3
SMS BASIC Scores FMCSA Safety Measurement System per-BASIC scores
BASIC Inspections Serious Measure Percentile Alert As Of
Driver Fitness 0 — 0.00 0 — Oct 5, 2026
Controlled Substances / Alcohol 0 — 0.00 0 — Oct 5, 2026
Hours of Service 0 — 0.00 0 — Oct 5, 2026
Unsafe Driving 2 — 0.45 0 — Oct 5, 2026
Vehicle Maintenance 14 — 1.84 2 — Oct 5, 2026

Higher percentiles indicate worse performance relative to peer carriers. Carriers at or above the FMCSA intervention threshold are marked ALERT.

Recent Inspections (196 rows) View all 196 →
Inspection # Date ▼ State Level Station Vehicle Violations Top Codes OOS
89178210 Oct 5, 2026 NC 3 LUMBERTON NC
FREIGHTLINER TRUCK TRACTOR
0 — No
88998914 Sep 15, 2026 NC 3 FAYETTEVILLE NC
FREIGHTLINER TRUCK TRACTOR
0 — No
88968340 Sep 11, 2026 NC 3 INDIAN TRAIL NC
FREIGHTLINER TRUCK TRACTOR
0 — No
88967981 Sep 11, 2026 NC 1 VASS NC
WESTERN STAR STRAIGHT TRUCK
0 — No
88931510 Sep 8, 2026 NC 3 CAMERON NC
WESTERN STAR STRAIGHT TRUCK
0 — No
88781857 Aug 24, 2026 NC 2 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88779952 Aug 24, 2026 NC 3 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88680402 Aug 10, 2026 SC 3 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88639321 Aug 7, 2026 NC 3 — — 0 — No
88483534 Jul 22, 2026 NC 3 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88460352 Jul 20, 2026 NC 2 —
WESTERN STAR STRAIGHT TRUCK
0 — No
88346201 Jul 8, 2026 NC 3 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88244694 Jun 25, 2026 NC 3 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88215333 Jun 23, 2026 NC 3 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88142972 Jun 15, 2026 NC 2 —
FREIGHTLINER TRUCK TRACTOR
1 390.21TB1-MC No
88097228 Jun 10, 2026 NC 3 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88084479 Jun 9, 2026 NC 3 —
WESTERN STAR STRAIGHT TRUCK
0 — No
87982560 May 27, 2026 NC 2 —
FREIGHTLINER TRUCK TRACTOR
2 393.9TS, 393.9BRKLAMP Yes
87867190 May 14, 2026 NC 1 —
FREIGHTLINER STRAIGHT TRUCK
0 — No
87724096 Apr 29, 2026 NC 3 24
FREIGHTLINER TRUCK TRACTOR
0 — No
87723775 Apr 29, 2026 NC 2 US 74 BYPASS
FREIGHTLINER TRUCK TRACTOR
1 75A3 Yes
87700906 Apr 28, 2026 NC 2 I587 NEAR NC121
FREIGHTLINER TRUCK TRACTOR
0 — No
87659398 Apr 22, 2026 NC 2 SAMPSON COUNTY, HARRELLS
FREIGHTLINER TRUCK TRACTOR
2 21(a), 104A No
87636584 Apr 20, 2026 NC 3 NC 87 @ NC 27
FREIGHTLINER TRUCK TRACTOR
1 2FT No
87585315 Apr 14, 2026 NC 3 LUMBERTON WEIGH STATION, I-95,
FREIGHTLINER TRUCK TRACTOR
1 2-SLLEWA3 No
Recent Crashes (34 rows) View all 34 →
Report # Date ▼ State Fatalities Injuries Tow Hazmat Severity
NC0108445274 Nov 17, 2025 NC 0 2 Yes No Injury
NC0108200826 Aug 12, 2025 NC 0 1 No No Injury
NC0108197193 Jul 30, 2025 NC 0 1 Yes No Injury
NC0108072827 Apr 7, 2025 NC 0 1 Yes No Injury
NC0108015790 Jan 9, 2025 NC 0 0 Yes No Tow
NC0107980416 Dec 27, 2024 NC 0 1 No No Injury
NC0107736040 May 24, 2024 NC 0 0 Yes No Tow
NC0107646841 Mar 1, 2024 NC 0 1 Yes No Injury
NC0107564100 Dec 12, 2023 NC 0 2 Yes No Injury
NC0107533267 Nov 17, 2023 NC 0 1 Yes No Injury
NC0107432035 Aug 18, 2023 NC 0 1 Yes No Injury
NC0107408556 Jul 25, 2023 NC 0 0 Yes No Tow
NC0106740850 Oct 15, 2021 NC 0 1 Yes No Injury
NC0107782414 May 12, 2021 NC 0 0 Yes No Tow
NC0106473108 Jan 19, 2021 NC 0 0 Yes No Tow
NC0106231416 May 18, 2020 NC 0 1 Yes No Injury
NC0106048887 Oct 3, 2019 NC 0 1 Yes No Injury
NC0105713690 Nov 27, 2018 NC 0 6 Yes No Injury
NC0105624751 Oct 1, 2018 NC 0 4 Yes No Injury
NC0105534538 Jul 3, 2018 NC 0 2 Yes No Injury
NC0105488595 May 21, 2018 NC 0 1 Yes No Injury
NC0105334493 Dec 27, 2017 NC 0 0 Yes No Tow
NC0105250262 Oct 9, 2017 NC 0 2 Yes No Injury
NC0105128806 Jun 12, 2017 NC 0 3 Yes No Injury
NC0105158812 May 30, 2017 NC 0 1 Yes No Injury
Authority Records (1 docket)

Revocations & Inactive Status

Authority actions other than active status — revocations, voluntary surrenders, and dormant dockets.

Date Docket Authority Status Applied
Unknown MC254736 common N —
Insurance Coverage Timeline (21 rows)

Every insurance policy on file, newest effective date first. Amber rows mark BIPD/Primary coverage gaps.

Insurer Policy # Type Limit Effective Cancel Status
ARCH INSURANCE COMPANY ZACAT9295103 91X $1,000,000 Jul 1, 2025 On file ACTIVE
ARCH INSURANCE COMPANY ZACAT9295102 BIPD/Primary — Jul 1, 2024 Jul 1, 2025 REPLACED
ARCH INSURANCE COMPANY ZACAT9295101 BIPD/Primary — Jul 1, 2023 Jul 1, 2024 REPLACED
THE TRAVELERS INDEMNITY CO. OF CONNECTICUT 7P727220 BIPD/Primary — Apr 1, 2020 Apr 1, 2024 CANCELLED
THE TRAVELERS INDEMNITY CO. OF CONNECTICUT 7P727220 BIPD/Primary — Apr 1, 2020 Jul 1, 2023 REPLACED
TRAVELERS INDEMNITY COMPANY 2J145310 BIPD/Primary — Apr 1, 2019 Apr 1, 2020 REPLACED
TRAVELERS PROPERTY CASUALTY CO. OF AMERICA 4B338761 BIPD/Primary — Oct 9, 2015 Apr 1, 2019 REPLACED
TRAVELERS PROPERTY CASUALTY CO. OF AMERICA 58784N578 BIPD/Primary — Sep 4, 2014 Oct 9, 2015 REPLACED
THE CHARTER OAK FIRE INSURANCE CO. -840-5874N578-COF-13 BIPD/Primary — Apr 1, 2013 Sep 4, 2014 REPLACED
TRAVELERS PROPERTY CASUALTY CO. OF AMERICA Y-840-5874N578-TIL-11 BIPD/Primary — Apr 1, 2011 Apr 1, 2013 REPLACED
EMPLOYERS INSURANCE OF WAUSAU, A MUTUAL CO. AS2-Z51-288764-03 BIPD/Primary — Apr 1, 2010 Apr 1, 2011 REPLACED
LIBERTY MUTUAL FIRE INSURANCE CO. AS2-Z51-288764-03 BIPD/Primary — Apr 1, 2010 Apr 1, 2010 REPLACED
EMPLOYERS INSURANCE OF WAUSAU, A MUTUAL CO. AS2-Z51-288764-03 BIPD/Primary — Apr 1, 2010 Apr 21, 2011 CANCELLED
TRAVELERS PROPERTY CASUALTY CO. OF AMERICA Y-810-7008B335-TIL-05 BIPD/Primary — Apr 1, 2005 Apr 1, 2010 REPLACED
TRAVELERS PROPERTY CASUALTY CO. OF AMERICA Y-810-7008B335-TIL-05 BIPD/Primary — Apr 1, 2005 Jun 20, 2010 CANCELLED
TRAVELERS PROPERTY CASUALTY CO. OF AMERICA Y-810-700B335-TIL-05 BIPD/Primary — Apr 1, 2005 Apr 1, 2005 REPLACED
BITCO GENERAL INSURANCE CORPORATION CAP 3 162 209 BIPD/Primary — Apr 1, 2003 Apr 1, 2005 REPLACED
NORTHERN INSURANCE COMPANY OF NEW YORK CMM 55710868 BIPD — Apr 1, 2001 May 21, 2003 CANCELLED
PENNSYLVANIA MANUF. ASSOC. INS. 1597001182252 BIPD/Primary — Apr 1, 1997 Apr 1, 2001 REPLACED
PENNSYLVANIA MANUF. ASSOC. INS. 159500 1182252 BIPD/Primary — Apr 1, 1995 Apr 1, 1997 REPLACED
AMERICAN MANUFACTURERS MUTUAL INSURANCE CO. 3ML 766962 00 BIPD/Primary — Apr 1, 1994 Apr 1, 1995 REPLACED
Compliance Timeline Merged authority / insurance / enforcement events
  1. Jul 1, 2025
    insurance
    TERM/REPL — ARCH INSURANCE COMPANY
  2. Jul 1, 2024
    insurance
    TERM/REPL — ARCH INSURANCE COMPANY
  3. Apr 1, 2024
    insurance
    TERM/CANCL — THE TRAVELERS INDEMNITY CO. OF CONNECTICUT
  4. Mar 14, 2024
    authority
    DISCONTINUED REVOCATION — CONTRACT
    Details →
  5. Jul 1, 2023
    insurance
    TERM/REPL — THE TRAVELERS INDEMNITY CO. OF CONNECTICUT
  6. Apr 1, 2020
    insurance
    TERM/REPL — TRAVELERS INDEMNITY COMPANY
  7. Apr 1, 2019
    insurance
    TERM/REPL — TRAVELERS PROPERTY CASUALTY CO. OF AMERICA
  8. Oct 9, 2015
    insurance
    TERM/REPL — TRAVELERS PROPERTY CASUALTY CO. OF AMERICA
  9. Sep 4, 2014
    insurance
    TERM/REPL — THE CHARTER OAK FIRE INSURANCE CO.
  10. Apr 1, 2013
    insurance
    TERM/REPL — TRAVELERS PROPERTY CASUALTY CO. OF AMERICA
  11. Apr 21, 2011
    insurance
    TERM/CANCL — EMPLOYERS INSURANCE OF WAUSAU, A MUTUAL CO.
  12. Apr 1, 2011
    authority
    DISCONTINUED REVOCATION — CONTRACT
    Details →
  13. Apr 1, 2011
    insurance
    TERM/REPL — EMPLOYERS INSURANCE OF WAUSAU, A MUTUAL CO.
  14. Jun 20, 2010
    insurance
    TERM/CANCL — TRAVELERS PROPERTY CASUALTY CO. OF AMERICA
  15. Jun 3, 2010
    authority
    DISCONTINUED REVOCATION — CONTRACT
    Details →
  16. Apr 1, 2010
    insurance
    TERM/REPL — TRAVELERS PROPERTY CASUALTY CO. OF AMERICA
  17. Apr 1, 2010
    insurance
    TERM/REPL — LIBERTY MUTUAL FIRE INSURANCE CO.
  18. Dec 7, 2005
    authority
    DISCONTINUED REVOCATION — CONTRACT
    Details →
  19. Apr 1, 2005
    insurance
    TERM/REPL — BITCO GENERAL INSURANCE CORPORATION
  20. Apr 1, 2005
    insurance
    TERM/REPL — TRAVELERS PROPERTY CASUALTY CO. OF AMERICA
  21. Jul 9, 2003
    authority
    DISCONTINUED REVOCATION — CONTRACT
    Details →
  22. May 21, 2003
    insurance
    CANCEL — NORTHERN INSURANCE COMPANY OF NEW YORK
  23. Apr 1, 2001
    insurance
    TERM/REPL — PENNSYLVANIA MANUF. ASSOC. INS.
  24. Apr 1, 1997
    insurance
    TERM/REPL — PENNSYLVANIA MANUF. ASSOC. INS.
  25. Oct 10, 1996
    authority
    DISMISSED — MOTOR PROPERTY COMMON CARRIER
    Details →
  26. Apr 1, 1995
    insurance
    TERM/REPL — AMERICAN MANUFACTURERS MUTUAL INSURANCE CO.
  27. Nov 20, 1992
    authority
    GRANTED — MOTOR PROPERTY CONTRACT CARRIER
    Details →
Top Stations & Violation Codes Where this carrier gets inspected and what they get cited for

Most-Inspected Stations

Station State Inspections OOS
87 NC 7 1
210 NC 3 1
24 NC 3 1
NC 87 NEAR I95 NC 3 1
NC 87 NEAR NC 27 NC 3 1
US301 NC 3 0
US 74 BYPASS NC 3 1
301 NC 2 0
I 587 NC 2 1
I 95 SB EXIT 116 NC 2 0

Top Violation Codes Cited

Code Description Category Cited OOS
392.2 Violation of Local Laws Unsafe Driving 10 0
393.104(a) Inadequate/damaged securement device/system Vehicle Maintenance 5 5
393.100(a) No or improper load securement Vehicle Maintenance 4 4
393.110(b) Insufficient tiedowns to prevent forward movement for load not blocked by headerboard, bulkhead, or other cargo. Vehicle Maintenance 4 4
393.75(a) Flat tire or fabric exposed Vehicle Maintenance 4 4
393.9(a) Inoperable required lamps Vehicle Maintenance 4 0
392.16(a) Failing to use seat belt (49 CFR) Unsafe Driving 2 0
390.21(b) Carrier name and/or USDOT Number not displayed as required General/Admin 1 0
392.82(a)(1) Using a hand-held mobile telephone while operating a CMV Unsafe Driving 1 0
392.9(a) Failing to secure load Vehicle Maintenance 1 1

Booking & risk tools

Open dedicated checkers pre-filled with this USDOT — same public filings as the triage card above.

Related Records

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