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SEALY MATTRESS MANUFACTURING COMPANY LLC

Joins 586 inspections on file, 1 authority docket, BIPD on file (ARCH INSURANCE COMPANY) from FMCSA public filings. Data as of Nov 1, 2026. Booking triage is above; confirm on SAFER before tendering.

Brokers & shippers · booking check

No hard blockers on file

Authority and insurance signals look clear in our data. Still verify live on FMCSA SAFER / L&I before tendering a load.

Clear to review
Policy effective · Sep 1, 2016
On file
  • 1 active operating authority
  • Active insurance on file Arch Insurance Company · BMC-91X Details →
  • BOC-3 process agent on file MULTI-STATES AGENT FOR PROCESS, INC. Details →
  • Satisfactory FMCSA safety rating
Built for brokers and shippers deciding whether to tender. Always confirm on FMCSA SAFER and L&I before booking — TruckCodex mirrors public filings and can lag by up to a day. Open full book-check tool
Plain-text risk summary (print / paste)
TruckCodex risk summary — SEALY MATTRESS MANUFACTURING COMPANY LLC (USDOT 44645)
Verdict: CLEAR TO REVIEW
No hard blockers on file
Authority and insurance signals look clear in our data. Still verify live on FMCSA SAFER / L&I before tendering a load.

Authority / census status: Active

Blockers:
  (none)

Cautions:
  (none)

On file:
  • 1 active operating authority
  • Active insurance on file — Arch Insurance Company · BMC-91X
  • BOC-3 process agent on file — MULTI-STATES AGENT FOR PROCESS, INC.
  • Satisfactory FMCSA safety rating

Source: https://truckcodex.com/usdot/44645/
As of: Nov 1, 2026
Always confirm on FMCSA SAFER and L&I before tendering — TruckCodex mirrors public filings and can lag by up to a day.
USDOT 44645 Active CORPORATION PRIVATE PROPERTY;AUTHORIZED FOR HIRE Satisfactory rated Company officer: SCOTT THOMPSON Company officer 2: DAVID KRALL General Freight Other (BEDDING) Based in WARRENSVILLE HGTS, OH

FMCSA census as of Nov 1, 2026 · Sources · Freshness · Methodology · Disclaimer

TruckCodex · filing & peer scorecard

TruckCodex filing & peer scorecard · A

Composite of 4/5 scored components (mean 100/100). Separate from booking triage on this page. Expand for per-signal evidence. Heuristic — not an FMCSA rating or legal advice.

A confidence 80% · 4/5 signals · expand
Authority / census
Active · 100/100

Active census status with no OOS order or revoked authority on file.

Insurance / BIPD
BIPD active · 100/100

Active BIPD/Primary-like policy on file in our insurance history.

OOS vs peers
NR

Peer OOS benchmark unavailable (missing power units, OOS rates, or fewer than 5 same-size peers).

NR reason: Peer OOS benchmark not available for this carrier.

FMCSA safety rating
Satisfactory · 100/100

Official FMCSA Satisfactory safety rating.

Insurance-watch tier
Not on watch · 100/100

No BMC-91 insurance-lapse watch classification on file for this USDOT.

TruckCodex filing & peer scorecard from authority, BIPD, peer OOS, FMCSA safety rating, and insurance-watch signals. Not a booking verdict and not legal advice. See methodology. Booking triage on this page: Clear to review.

Field change history →
Operating authority
Motor Carrier of Property (Except Household Goods) 1 active
common
Insurance

Arch Insurance Company · BMC-91X

2 active liability filings

Company profile

Company details
USDOT 44645
In FMCSA records since Jun 1, 1974 (~52y)
MC / docket MC547684
Entity CORPORATION
Company officer SCOTT THOMPSON
Company officer 2 DAVID KRALL
Operation PRIVATE PROPERTY;AUTHORIZED FOR HIRE
Cargo carried
General Freight, Other (BEDDING)
Fleet size 294 units
Drivers 279
Annual mileage 20,684,228 mi
Contact & address
Physical
4801 COMMERCE PKWY
WARRENSVILLE HGTS, OH 27370
Mailing
1000 TEMPUR WAY
LEXINGTON, KY 40511
Registration & safety rating
USDOT 44645
In FMCSA records since Jun 1, 1974 (~52y)
Entity CORPORATION
Operation PRIVATE PROPERTY;AUTHORIZED FOR HIRE
Annual mileage (MCS-150) 20,684,228 mi
Safety Rating Satisfactory
Active liability insurance
BMC-91X · 11CAB4990203
Effective Sep 1, 2016
BMC-91X · $2,000,000 · 11CAB4990203
Effective Sep 1, 2016
FMCSA cargo filing (BMC-34/83)

No active FMCSA cargo filing on file.

FMCSA L&I filing evidence — not a shipper certificate of insurance (COI). Cargo (BMC-34) is primarily an HHG / household-goods requirement; general freight carriers often have none.

Broker bond / trust (BMC-84/85)

No active broker surety bond or trust fund on file.

BMC-84 is a surety bond; BMC-85 is a trust-fund agreement. Required for property brokers / freight forwarders — not motor-carrier BIPD liability insurance.

Broker setup by MC age
Open MC age checker · Check brokers for this MC age

Based on FMCSA authority grant of 2006-01-27 (2,000+ days). Published gates only — not a guarantee they will accept. Confirm with the broker.

Related filings

Fleet details (MCS-150)

Vehicle type Owned Term leased Trip leased
Truck tractors 0 250 25
Trailers 23 1,001 713
Trucks 0 19 0

Self-reported on the carrier’s Form MCS-150 (FMCSA Company Census).

Power Units
294
Drivers
279
Inspections
586
FMCSA roadside history on file
OOS Rate (peak)
11.6%
driver or vehicle, whichever higher
Crashes
140
None in last 24 months · all-time on file
Authorities
2
1 active

Risk Signals

Elevated OOS rate
Peak OOS rate of 11.6% is above the driver national average (~6.7%); vehicle national average is ~23.4%.
SMS BASIC Scores FMCSA Safety Measurement System per-BASIC scores
BASIC Inspections Serious Measure Percentile Alert As Of
Driver Fitness 1 — 0.00 0 — Oct 26, 2026
Controlled Substances / Alcohol 0 — 0.00 0 — Oct 26, 2026
Hours of Service 4 — 0.01 0 — Oct 26, 2026
Unsafe Driving 19 — 0.49 0 — Oct 26, 2026
Vehicle Maintenance 59 — 2.11 2 — Oct 26, 2026

Higher percentiles indicate worse performance relative to peer carriers. Carriers at or above the FMCSA intervention threshold are marked ALERT.

Recent Inspections (586 rows) View all 586 →
Inspection # Date ▼ State Level Station Vehicle Violations Top Codes OOS
89373180 Oct 26, 2026 TX 2 TX
FREIGHTLINER TRUCK TRACTOR
3 393.75A3-TAOL, 390.21TB1-MC Yes
89340888 Oct 23, 2026 NC 3 LIBERTY NC
VOLVO TRUCK TRUCK TRACTOR
0 — No
89310010 Oct 19, 2026 TX 2 TX
VOLVO TRUCK TRUCK TRACTOR
1 393.75A3-TAOL Yes
89308417 Oct 19, 2026 NY 2 CROWN POINT NY
INTERNATIONAL TRUCK TRACTOR
4 393.9A-LBL, 390.21TB1-MC, 393.11B-CSURR No
89274655 Oct 13, 2026 TX 2 TX
VOLVO TRUCK TRUCK TRACTOR
0 — No
89253526 Oct 12, 2026 AZ 2 KINGMAN AZ
VOLVO TRUCK TRUCK TRACTOR
0 — No
89251936 Oct 12, 2026 TX 2 TX
VOLVO TRUCK TRUCK TRACTOR
0 — No
89220765 Oct 9, 2026 NC 3 ROANOKE RAPIDS NC — 0 — No
89187606 Oct 5, 2026 ME 2 PITTSFIELD ME
VOLVO TRUCK TRUCK TRACTOR
0 — No
89159611 Sep 30, 2026 AZ 1 EHRENBERG AZ
VOLVO TRUCK TRUCK TRACTOR
0 — No
89124926 Sep 28, 2026 OH 3 RAVENNA OH
VOLVO TRUCK TRUCK TRACTOR
0 — No
88997818 Sep 15, 2026 CT 1 MIDDLETOWN SCALE
FREIGHTLINER STRAIGHT TRUCK
0 — No
88981451 Sep 11, 2026 TN 3 MANCHESTER TN — 0 — No
88933528 Sep 7, 2026 LA 2 EGAN LA
VOLVO TRUCK TRUCK TRACTOR
0 — No
88907261 Sep 3, 2026 TX 2 TX
VOLVO TRUCK TRUCK TRACTOR
0 — No
88894234 Sep 3, 2026 SC 2 LYNCHBURG SC
VOLVO TRUCK TRUCK TRACTOR
2 393.45B2-BHTD, 393.55E-B Yes
88888878 Sep 1, 2026 AL 2 HEFLIN AL
VOLVO TRUCK TRUCK TRACTOR
1 393.95A4-EEUS No
88856788 Aug 31, 2026 CA 1 RIVERSIDE AREA
FREIGHTLINER STRAIGHT TRUCK
0 — No
88817732 Aug 25, 2026 FL 1 JASPER FL
VOLVO TRUCK TRUCK TRACTOR
2 393.47E, 393.53B-B No
88817713 Aug 25, 2026 OH 1 WILMINGTON OH
VOLVO TRUCK TRUCK TRACTOR
0 — No
88752842 Aug 20, 2026 MT 3 —
FREIGHTLINER TRUCK TRACTOR
0 — No
88700193 Aug 13, 2026 TN 1 —
VOLVO TRUCK TRUCK TRACTOR
3 396.3A1-BOS, 393.47E, 393.53B-B Yes
88689218 Aug 12, 2026 LA 2 —
VOLVO TRUCK TRUCK TRACTOR
0 — No
88656001 Aug 10, 2026 NC 3 — — 0 — No
88647069 Aug 7, 2026 TN 3 — — 1 392.2-SLLS4 No
Recent Crashes View all 140 →
No crashes on file for this carrier.
Authority Records (2 dockets)

Revocations & Inactive Status

Authority actions other than active status — revocations, voluntary surrenders, and dormant dockets.

Date Docket Authority Status Applied
Unknown MC547684 common N —
MC Certificate Documents (2 letters, 1 PDF available)

Authority Records (above) are FMCSA docket status and lifecycle events. MC Certificate Documents here are the archived PDF letters for each action — grants, reinstatements, revocations, name changes, and transfers. They are related but not the same dataset: one row per PDF letter, not one file per docket.

Each row is a distinct FMCSA letter (grant, reinstatement, revocation, name change, transfer, etc.). When a PDF is archived, click the link to open that letter. Rows without a link still show the action type and date from our index. FMCSA stopped publishing new daily certificate PDFs after the May 2026 Motus cutover — rows below are historical archive only.

Some letters share the same legacy archived file path — we show one PDF link for the primary document and list the other actions as metadata (type + date) until per-letter PDFs are re-extracted.

Date Docket Action Authority PDF
Oct 18, 2016 MC547684 Name Change Revocation Metadata only
Jan 27, 2006 MC547684-P Original MC Certificate Revocation Original MC Certificate →
Insurance Coverage Timeline (12 rows)

Every insurance policy on file, newest effective date first. Amber rows mark BIPD/Primary coverage gaps.

Insurer Policy # Type Limit Effective Cancel Status
Arch Insurance Company 11CAB4990203 BMC-91X — Sep 1, 2016 On file ACTIVE
ARCH INSURANCE COMPANY 11CAB4990203 91X $2,000,000 Sep 1, 2016 On file ACTIVE
ARCH INSURANCE COMPANY 31CAB4969502 BIPD/Primary — Jun 1, 2012 Nov 21, 2016 NAME CHANGED
ARCH INSURANCE COMPANY 31CAB4969502 BIPD/Primary — Jun 1, 2012 Sep 1, 2016 REPLACED
ARCH INSURANCE COMPANY 31CAB4969501 BIPD/Primary — Jun 1, 2011 Jun 1, 2012 REPLACED
ARCH INSURANCE COMPANY 31CAB4969500 BIPD/Primary — Jun 1, 2010 Jun 1, 2011 REPLACED
DISCOVER PROPERTY & CASUALTY INSURANCE CO. D004A00339 BIPD/Primary — Jun 1, 2009 Jun 1, 2010 REPLACED
DISCOVER PROPERTY & CASUALTY INSURANCE CO. D004A00339 BIPD/Primary — Jun 1, 2009 Jun 26, 2010 CANCELLED
DISCOVER PROPERTY & CASUALTY INSURANCE CO. D004A00325 BIPD/Primary — Jun 1, 2008 Jun 1, 2009 REPLACED
DISCOVER PROPERTY & CASUALTY INSURANCE CO. D004A00303 BIPD/Primary — Jun 1, 2007 Jun 1, 2008 REPLACED
DISCOVER PROPERTY & CASUALTY INSURANCE CO. D004A00265 BIPD/Primary — Jun 1, 2006 Jun 1, 2007 REPLACED
DISCOVER PROPERTY & CASUALTY INSURANCE CO. D004A00225 BIPD/Primary — Jun 1, 2005 Jun 1, 2006 REPLACED
Compliance Timeline Merged authority / insurance / enforcement events
  1. Nov 21, 2016
    insurance
    TERM/CANCL — ARCH INSURANCE COMPANY
  2. Nov 4, 2016
    authority
    DISCONTINUED REVOCATION — CONTRACT
    Details →
  3. Sep 1, 2016
    insurance
    TERM/REPL — ARCH INSURANCE COMPANY
  4. Jun 1, 2012
    insurance
    TERM/REPL — ARCH INSURANCE COMPANY
  5. Jun 1, 2011
    insurance
    TERM/REPL — ARCH INSURANCE COMPANY
  6. Jun 26, 2010
    insurance
    TERM/CANCL — DISCOVER PROPERTY & CASUALTY INSURANCE CO.
  7. Jun 21, 2010
    authority
    DISCONTINUED REVOCATION — CONTRACT
    Details →
  8. Jun 1, 2010
    insurance
    TERM/REPL — DISCOVER PROPERTY & CASUALTY INSURANCE CO.
  9. Jun 1, 2009
    insurance
    TERM/REPL — DISCOVER PROPERTY & CASUALTY INSURANCE CO.
  10. Jun 1, 2008
    insurance
    TERM/REPL — DISCOVER PROPERTY & CASUALTY INSURANCE CO.
  11. Jun 1, 2007
    insurance
    TERM/REPL — DISCOVER PROPERTY & CASUALTY INSURANCE CO.
  12. Jun 1, 2006
    insurance
    TERM/REPL — DISCOVER PROPERTY & CASUALTY INSURANCE CO.
  13. Jan 27, 2006
    authority
    Active — Motor Carrier of Property (Except Household Goods)
    Details →

Booking & risk tools

Open dedicated checkers pre-filled with this USDOT — same public filings as the triage card above.

Related Records

All cross-references Authority, BOC-3, risk tools, explainers, and more
Field change history
Directory
Authority Records
  • Docket MC547684
    Motor Carrier of Property (Except Household Goods) · ACTIVE · MC
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