Complaint 2211029

Complaint Summary

UNKNOWN OR OTHER

Owner Narrative

The frame of my 2021 Vanleigh Beacon 39FFB fifth wheel trailer has experienced a catastrophic structural failure in the primary load-bearing area near the king pin. The frame has fractured on both sides between the king pin structure and upper deck riser in a non-welded section of the frame. This failure has allowed the king pin to displace upward more than 2 inches into the front structure of the RV. Additional structural damage includes: -Shearing of a structural fastener/bolt -Visible separation and movement of frame members under hitch load -Bent and misaligned I-beam near the suspension/equalizer area The failure directly affects the towing connection and structural integrity of the vehicle and creates a serious roadway safety hazard, including potential towing instability or possible hitch/detachment risk. The RV has not been involved in an accident and has not been knowingly overloaded. The failure appears related to a structural/load path defect involving the frame design, material integrity, and/or structural fatigue in a critical towing area. The unit is currently unsafe to tow. Manufacturers involved: -Vanleigh RV -Lippert Components Photos and supporting documentation are available showing frame fracture, structural displacement, sheared fasteners, and frame movement under load. The RV is currently located at The Resort At Canopy Oaks, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Owner-submitted narrative on file with NHTSA. Complaint narratives are self-reported and have not been verified.